2202 lines
111 KiB
C#
2202 lines
111 KiB
C#
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using JinYuan.Helper;
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using JinYuan.MES.Enums;
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using JinYuan.Models;
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using JinYuan.VirtualDataLibrary;
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using Language;
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using PLC;
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using PLCCommunication;
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using PLCCommunication.Common;
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using PLCCommunication.Common.DataConvert;
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using System;
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using System.Collections;
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using System.Collections.Generic;
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using System.Data;
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using System.Diagnostics;
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using System.IO;
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using System.Linq;
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using System.Text;
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using System.Text.RegularExpressions;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Windows.Forms;
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namespace JinYuan.ControlCenters
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{
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public partial class ControlCenter
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{
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public object FileLock = new object();//文件锁
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#region 上料工位(数据处理)
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/// <summary>
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/// 上料工位A
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/// </summary>
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//上料解析
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private async Task FeedingStationA(JYResult<byte[]> bArrays, object plcModel)
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{
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PlcGroup pf = plcModel as PlcGroup;
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var sw = new Stopwatch();
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var sw1 = new Stopwatch();
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if (bArrays.IsSuccess && bArrays.Content != null)
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{
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try
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{
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sw.Start();
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#region 数据初始化
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//解析数据
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List<AGearEntity> list = new List<AGearEntity>();//实体
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List<short> listRes = GetList<short>(8, 2);//默认为1，良品
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List<bool> listMark = GetList<bool>(8, false);//有料标志
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List<string> listCode = GetList<string>(8, "");//电芯码
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List<string> listRemark = GetList<string>(8, "");//备注
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List<string> listFlag = GetList<string>(8, "0");//是否上传标志
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List<string> listResult = GetList<string>(8, "NG");//结果
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List<string> listMesage = GetList<string>(8, "");//mesMesage
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List<string> listRfid = GetList<string>(8, "");//RFID
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List<MesResType> listMesResType = GetList<MesResType>(8, MesResType.B);//mesType
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#endregion
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#region 数据解析
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byte[] bytes = bArrays.Content.ByteReverse();//高低位转换
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sw1.Restart();
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//有料标志
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for (int i = 0; i < listMark.Count; i++)
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{
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listMark[i] = ShortLib.GetShortFromByteArray(bArrays.Content, (i * 2)) == 1 ? true : false;// 从D2021开始
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if (listMark[i])
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{
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LogHelper.Instance.WriteLog($"进站A有料标志为1".Translated() + "通道号".Translated() + $"：{i}", "loca进站");
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#region 数据读取
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//条码长度
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int codeLength = ShortLib.GetShortFromByteArray(bArrays.Content, (i * 2) + (20 * 2));// 从D2041开始
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if (codeLength > 0)
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{
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//RFID码
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listRfid[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, (i * 50) + (79 * 2), codeLength, System.Text.Encoding.ASCII).// 从D2100开始
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Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
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string currentRfid = listRfid[i];
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DataTable dt = null;
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// 1. 首先尝试从 dbServer2 查询
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LogHelper.Instance.WriteLog($"通道[{i}], RFID={currentRfid}", "loca进站");
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dt = CommonMethods.dbServer2.QueryDataTable(CommonMethods.dBSQL.GetRFIDList(currentRfid));
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// 2. 如果 dbServer2 没有结果，回退到 dbServer 查询
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if (dt == null || dt.Rows.Count == 0)
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{
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LogHelper.Instance.WriteLog($"dbServer2未查到RFID={currentRfid}对应的条码".Translated(), "loca进站");
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dt = CommonMethods.dbServer.QueryDataTable(CommonMethods.dBSQL.GetRFIDList(currentRfid));
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}
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// 直接处理当前通道
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if (dt != null && dt.Rows.Count > 0)
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{
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// 取第一条匹配记录
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listCode[i] = dt.Rows[0]["BarCode"].ToString();
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LogHelper.Instance.WriteLog($"查到RFID={currentRfid}对应的条码:{listCode[i]}".Translated(), "loca进站");
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}
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else
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{
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listCode[i] = "ERROR";
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LogHelper.Instance.WriteLog($"dbServer未查到RFID={currentRfid}对应的条码".Translated(), "loca进站");
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}
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}
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#endregion
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#region 数据保存
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AGearEntity m = new AGearEntity();
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m.BarCode = listCode[i];
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m.RFID = listRfid[i];
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m.ChannelNo = (i + 1).ToString();
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m.TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss");
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list.Add(m);
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#endregion
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}
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else
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{
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#region 数据保存
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AGearEntity m = new AGearEntity();
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m.BarCode = "";
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m.RFID = "";
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m.Remark = $"本通道{i}无料";
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m.ChannelNo = (i + 1).ToString();
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m.TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss");
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list.Add(m);
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#endregion
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CommonMethods.AddDataMonitorLog(0, "进站上料工位A有料标志为0".Translated() + "通道号".Translated() + $"：{i}");
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}
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}
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sw1.Stop();
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LogHelper.Instance.WriteLog($"数据解析 耗时:{sw1.Elapsed.TotalMilliseconds}ms", "A进站性能");
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string strAllBar = "";
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var index = 0;
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/*
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int startBarCodePlcAddr = 2350;
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//int.TryParse(pf.VarList[1].VarAddress.Trim('D'), out startPlcAddr);
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//写入·结果反馈
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for (int i = 0; i < listMark.Count; i++)
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{
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int plcAddr = startBarCodePlcAddr + i * 50;
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if (listCode[i] != "")
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{
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strAllBar = list[i].BarCode + GetString_0(50 - list[i].BarCode.Length);
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}
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else
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strAllBar = GetString_0(50);
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byte[] Codebytes = Encoding.Default.GetBytes(strAllBar).ByteReverse();
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var JResult = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D"+ plcAddr.ToString(), Codebytes, PLC.DataType.ArrByte);
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if (JResult != null)
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{
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LogHelper.Instance.WriteLog($"电芯进站A, 通道号: {i}, 往{"D" + plcAddr.ToString()} 写条码：{strAllBar}，写入是否成功：{JResult.IsSuccess}, Message= {JResult.Message}", "loca进站");
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}
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else
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{
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LogHelper.Instance.WriteLog($"电芯进站A, 通道号: {i}, 往{"D" + plcAddr.ToString()} 写条码：{strAllBar}，JResult=null", "loca进站");
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}
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}
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LogHelper.Instance.WriteLog($"电芯进站A, 往D2350 写条码：{strAllBar}", "loca进站");*/
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sw1.Restart();
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for (int k = 0; k < listRfid.Count; k++)
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{
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if (listCode[k] != "")
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{
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strAllBar += list[k].BarCode + GetString_0(50 - list[k].BarCode.Length);
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}
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else
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strAllBar += GetString_0(50);
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}
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byte[] Codebytes = Encoding.Default.GetBytes(strAllBar).ByteReverse();
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CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D2350", Codebytes, PLC.DataType.ArrByte);
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sw1.Stop();
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LogHelper.Instance.WriteLog($"电芯进站A, 往D2350 写条码:{strAllBar}，总耗时:{sw1.Elapsed.TotalMilliseconds}ms", "A进站性能");
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sw1.Restart();
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JYResult<byte[]> resByte = CommonMethods.plcDevices[pf.PlcNum - 1].ReadValue<JYResult<byte[]>>("D2350", PLC.DataType.ArrByte, 400);
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sw1.Stop();
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LogHelper.Instance.WriteLog($"电芯进站A, 读 D2350 条码总耗时:{sw1.Elapsed.TotalMilliseconds}ms", "A进站性能");
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sw1.Restart();
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List<string> listCodeTmp = GetList<string>(8, "");//电芯码
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byte[] bytes2 = resByte.Content.ByteReverse();
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for (int i = 0; i < listRfid.Count; i++)
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{
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//条码
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listCodeTmp[i] = StringLib.GetStringFromByteArrayByEncoding(bytes2, i * 50, 50, System.Text.Encoding.ASCII).// 从D2350开始
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Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
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}
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sw1.Stop();
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LogHelper.Instance.WriteLog($"电芯进站A, 解析读取 D2350 条码：{string.Join(",", listCodeTmp)}，总耗时:{sw1.Elapsed.TotalMilliseconds}ms", "A进站性能");
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for (int k = 0; k < listRfid.Count; k++)
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{
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if (listCode[k] != listCodeTmp[k])
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{
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LogHelper.Instance.WriteError($"进站A工位，通道：{k}，条码写入与读取不一致:{listCode[k]}=>{listCodeTmp[k]}", "loca进站");
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}
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}
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#endregion
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#region 上传MES
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if (list.Count > 0)
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{
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if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
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{
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var allMesMessages = new List<string>();
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var allMesResTypes = new List<MesResType>();
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var allFlags = new List<string>();
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foreach (var item in list)
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{
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if (String.IsNullOrEmpty(item.RFID) || item.RFID.Trim() == "ERROR")
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{
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// 收集失败结果
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allMesMessages.Add($"本通道{item.ChannelNo}无料");
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allMesResTypes.Add(MesResType.B);
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allFlags.Add("2");
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continue;
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}
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else if (String.IsNullOrEmpty(item.BarCode) || item.BarCode.Trim() == "ERROR" || !IsAlphaNumeric(item.BarCode))
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{
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// 收集失败结果
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allMesMessages.Add("扫码不良");
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allMesResTypes.Add(MesResType.B);
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allFlags.Add("2");
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continue;
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}
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// 每次只上传一个条码
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var singleCodeList = new List<string> { item.BarCode };
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var (success1, mesage1, mesResType1) = await CommonMethods.hbgMes.ManyCellInStationAsync(
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CommonMethods.mesConfig.ProductInStation,
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CommonMethods.mesConfig.siteCode,
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CommonMethods.mesConfig.lineCode,
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CommonMethods.mesConfig.equipNum,
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CommonMethods.mesConfig.MaterialCode,
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CommonMethods.mesConfig.mesUserName,
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singleCodeList); // 单条码列表
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allMesMessages.Add(mesage1[0]);
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allMesResTypes.Add(mesResType1[0]);
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if (success1)
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{
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allFlags.Add("1");
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}
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else
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{
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allFlags.Add("2");
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// 记录失败状态
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listRes = GetList<short>(8, 3);
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listRemark = GetList<string>(8, "");
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if (mesage1.Count > 0 && mesage1[0].Contains("一个或多个错误"))
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{
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CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short); // 反馈PLC结果
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}
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}
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}
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// 将收集的结果赋给主列表
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listMesage = allMesMessages;
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listMesResType = allMesResTypes;
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listFlag = allFlags;
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}
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else
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{
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listRes = GetList<short>(8, 3);
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listRemark = GetList<string>(8, "MES断连".Translated());
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listFlag = GetList<string>(8, "2");
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CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short);//反馈MES结果
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}
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}
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#endregion
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#region 数据组合
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for (int i = 0; i < list.Count; i++)
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{
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if (!listMark[i])
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{
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listRes[i] = 0;
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listResult[i] = "OK";
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listRemark[i] = "无料";
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}
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else if (String.IsNullOrEmpty(list[i].BarCode) || list[i].BarCode.Trim() == "ERROR" || !IsAlphaNumeric(list[i].BarCode))
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{
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listRes[i] = 2;
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listResult[i] = "NG";
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listRemark[i] = "电芯码不良".Translated();
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}
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else
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{
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int codeIndex = i;//listCode.Count - i - 1;
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listResult[i] = "OK,";
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switch (listMesResType[codeIndex])
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{
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case MesResType.A:// 停线，设备报警停机
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listResult[i] += "MES NG";
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listRemark[i] += listMesage[codeIndex];
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listRes[i] = 3;//10
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break;
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case MesResType.B:// 排出
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listResult[i] += "MES NG";
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listRemark[i] += listMesage[codeIndex];
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listRes[i] = 3;//2
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break;
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|
|
case MesResType.C:// 警示
|
|||
|
|
case MesResType.D:// 条码上传OK
|
|||
|
|
listResult[i] += "MES OK";//MES认为是可以当成良品流下去的
|
|||
|
|
listRemark[i] += listMesage[codeIndex];
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
break;
|
|||
|
|
default:
|
|||
|
|
listResult[i] += "MES NG";
|
|||
|
|
listRemark[i] += listMesage[codeIndex];
|
|||
|
|
listRes[i] = 3;//2
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
list[i].Result = listResult[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Remark = listRemark[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Flag = listFlag[i];
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
LogHelper.Instance.WriteError($"进站A工位发送反馈{listRes}给PLC", "loca进站");
|
|||
|
|
#region 数据反馈&保存
|
|||
|
|
|
|||
|
|
sw1.Start();
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await SaveFeedingDataAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"SaveFeedingDataAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"SaveFeedingDataAsync 耗时:{sw1.Elapsed.TotalMilliseconds}ms", "A进站性能");
|
|||
|
|
|
|||
|
|
sw1.Restart();
|
|||
|
|
//写入·结果反馈
|
|||
|
|
JYResult result = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue(pf.VarList[1].VarAddress, listRes.ToArray(), PLC.DataType.ArrShort);//判断结果写入PLC
|
|||
|
|
if (result != null)
|
|||
|
|
{
|
|||
|
|
string strres = "进站A工位发送给PLC".Translated() + $",[{pf.VarList[1].VarAddress}]:{string.Join(",", listRes)}";
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, strres);
|
|||
|
|
LogHelper.Instance.WriteLog($"【进站A】 反馈条码给PLC，result != null, ret={result.IsSuccess}, message={result.Message}", "loca进站");
|
|||
|
|
}
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"【进站A】 反馈结果给PLC，耗时{sw1.ElapsedMilliseconds}ms, 结果:{string.Join(",", listRes)}", "A进站性能");
|
|||
|
|
sw1.Restart();
|
|||
|
|
|
|||
|
|
//读取结果显示
|
|||
|
|
//数据存储 -异步处理
|
|||
|
|
LogHelper.Instance.WriteLog("电芯进站A 开始置0", "loca进站");
|
|||
|
|
bool bRet = CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);//置位0
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯进站A 置0完成{bRet}，耗时{sw1.ElapsedMilliseconds}ms", "A进站性能");
|
|||
|
|
#endregion
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteError($"电芯进站A线程数据处理：{ex}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
////输出上料数据处理耗时：
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "卷芯进站共耗时".Translated() + $"：{sw.Elapsed.TotalMilliseconds}ms");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯进站A线程数据处理bArrays.IsSuccess：{bArrays.IsSuccess}", "loca进站");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
#region 保存上料数据
|
|||
|
|
/// <summary>
|
|||
|
|
/// 保存上料数据到数据
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="list"></param>
|
|||
|
|
private async Task SaveFeedingDataAsync(List<AGearEntity> list)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteLog($"SaveFeedingDataAsync 开始", "loca进站");
|
|||
|
|
//数据的保存
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
if (list != null && list.Count > 0)
|
|||
|
|
{
|
|||
|
|
// 异步执行所有删除操作
|
|||
|
|
var deleteTasks = new List<Task>();
|
|||
|
|
var sw1 = new Stopwatch();
|
|||
|
|
sw1.Start();
|
|||
|
|
foreach (AGearEntity m in list)
|
|||
|
|
{
|
|||
|
|
if (m.RFID != null)
|
|||
|
|
{
|
|||
|
|
// 为每个RFID启动删除任务
|
|||
|
|
deleteTasks.Add(TryDeleteRfidAsync(m.RFID));
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
LogHelper.Instance.WriteLog("SaveFeedingData prepare deleteTasks", "loca进站");
|
|||
|
|
// 等待所有删除操作完成
|
|||
|
|
await Task.WhenAll(deleteTasks).ConfigureAwait(false);
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"deleteTasks false wait 耗时:{sw1.Elapsed.TotalMilliseconds}ms", "loca进站");
|
|||
|
|
sw1.Restart();
|
|||
|
|
bool b = await CommonMethods.db.AddReturnBoolAsync<AGearEntity>(list).ConfigureAwait(false);
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"AddReturnBoolAsync false wait 耗时:{sw1.Elapsed.TotalMilliseconds}ms", "loca进站");
|
|||
|
|
//数据显示
|
|||
|
|
CommonMethods.ShowFeedingDelegate.Invoke(list);
|
|||
|
|
LogHelper.Instance.WriteLog("SaveFeedingData ShowFeedingDelegate", "loca进站");
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"卷芯上料保存处理异常：{ex}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 下料工位(数据处理)
|
|||
|
|
/// <summary>
|
|||
|
|
/// 电芯出站A
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="bArrays"></param>
|
|||
|
|
/// <param name="plcModel"></param>
|
|||
|
|
private async Task BlankingStationA(JYResult<byte[]> bArrays, object plcModel)
|
|||
|
|
{
|
|||
|
|
PlcGroup pf = plcModel as PlcGroup;
|
|||
|
|
var sw = new Stopwatch();
|
|||
|
|
var swTotal = new Stopwatch();
|
|||
|
|
if (bArrays.IsSuccess && bArrays.Content != null)
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
swTotal.Start();
|
|||
|
|
|
|||
|
|
#region 初始化数据
|
|||
|
|
List<BGearEntity> list = new List<BGearEntity>();
|
|||
|
|
List<short> listRes = GetList<short>(8, 2);//默认为1，良品
|
|||
|
|
List<bool> listMark = GetList<bool>(8, false);//有料标志
|
|||
|
|
List<string> listCode = GetList<string>(8, "");//电芯码
|
|||
|
|
List<string> listRemark = GetList<string>(8, "");//备注
|
|||
|
|
List<string> listFlag = GetList<string>(8, "0");//是否上传标志
|
|||
|
|
List<string> listResult = GetList<string>(8, "OK");//结果
|
|||
|
|
List<string> listMesMesage = GetList<string>(8, "");//mesMesage
|
|||
|
|
//List<string> listRfid = GetList<string>(8, "");//RFID
|
|||
|
|
List<string> listcavityLeakageRateSetValue = GetList<string>(8, "");
|
|||
|
|
List<string> listproductLeakageRateSetValue = GetList<string>(8, "");
|
|||
|
|
List<string> listcavityLeakageRateActualValue = GetList<string>(8, "");
|
|||
|
|
List<string> listproductLeakageRateActualValue = GetList<string>(8, "");
|
|||
|
|
List<string> listpalletNumber = GetList<string>(8, "");//托盘号
|
|||
|
|
List<MesResType> listMesResType = GetList<MesResType>(8, MesResType.B);//mesType
|
|||
|
|
|
|||
|
|
//ushort listRes = 1; // 默认为1，良品
|
|||
|
|
string lst_RFIDCodes = ""; // 托杯码
|
|||
|
|
string lst_BarCodes = ""; // 条码
|
|||
|
|
|
|||
|
|
//string cavityLeakageRateSetValue;// 清腔漏率设定值
|
|||
|
|
//string productLeakageRateSetValue;// 产品漏率设定值
|
|||
|
|
string leakPressureSetValue;// 检漏口压力设定值
|
|||
|
|
//string cavityLeakageRateActualValue;// 清腔漏率实际值
|
|||
|
|
//string productLeakageRateActualValue;// 产品漏率实际值
|
|||
|
|
string leakPressureActualValue;// 检漏口压力实际值
|
|||
|
|
string palletNumber;// 托盘号
|
|||
|
|
|
|||
|
|
int result = 0;//总结果
|
|||
|
|
int info = 0;//NG详情
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据解析
|
|||
|
|
sw.Start();
|
|||
|
|
byte[] bytes = bArrays.Content.ByteReverse();
|
|||
|
|
|
|||
|
|
//有料标志
|
|||
|
|
for (int i = 0; i < listMark.Count; i++)
|
|||
|
|
{
|
|||
|
|
listMark[i] = ShortLib.GetShortFromByteArray(bArrays.Content, i * 2) == 1 ? true : false;// 从D4021开始 获取标志位为true的电芯位
|
|||
|
|
if (listMark[i])
|
|||
|
|
{
|
|||
|
|
#region 数据读取
|
|||
|
|
//条码长度
|
|||
|
|
int codeLength = ShortLib.GetShortFromByteArray(bArrays.Content, (i * 2) + (20 * 2));// 从D4041开始
|
|||
|
|
if (codeLength > 0)
|
|||
|
|
{
|
|||
|
|
//条码
|
|||
|
|
listCode[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 50 + (79 * 2), codeLength, System.Text.Encoding.ASCII).// 从D4100开始
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
listCode[i] = Regex.Replace(listCode[i], @"[^a-zA-Z0-9]", "");
|
|||
|
|
}
|
|||
|
|
else { listCode[i] = "ERROR"; }
|
|||
|
|
int palletcodeLength = (int)FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (675 * 2));
|
|||
|
|
if (palletcodeLength > 0)
|
|||
|
|
{
|
|||
|
|
listpalletNumber[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 50 + (707 * 2), palletcodeLength, System.Text.Encoding.ASCII).
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
}
|
|||
|
|
else { listpalletNumber[i] = "ERROR"; }
|
|||
|
|
|
|||
|
|
listcavityLeakageRateSetValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (579 * 2), DataFormat.CDAB).ToString(); // 清腔漏率设定值 D4600 579 科学计数法
|
|||
|
|
listproductLeakageRateSetValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (595 * 2), DataFormat.CDAB).ToString(); // 产品漏率设定值 D4616 595 科学计数法
|
|||
|
|
leakPressureSetValue = GetValueFromByteArray(bArrays.Content, "leakPressureSetValue", i * 4);// 腔体真空设定值 D4632 611
|
|||
|
|
listcavityLeakageRateActualValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (627 * 2), DataFormat.CDAB).ToString(); // 清腔漏率实际值 D4648 627
|
|||
|
|
listproductLeakageRateActualValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (643 * 2), DataFormat.CDAB).ToString(); // 产品漏率实际值 D4664 643
|
|||
|
|
leakPressureActualValue = GetValueFromByteArray(bArrays.Content, "leakPressureActualValue", i * 4);// 腔体真空实际值 D4680 659
|
|||
|
|
//palletNumber = GetValueFromByteArray(bArrays.Content, "palletNumber", i * 4);// 托盘号 D4696 675
|
|||
|
|
palletNumber = listpalletNumber[i];// 托盘号
|
|||
|
|
|
|||
|
|
result = int.Parse(GetValueFromByteArray(bArrays.Content, "result", i * 2)); // 总结果 D4712 691
|
|||
|
|
info = int.Parse(GetValueFromByteArray(bArrays.Content, "info", i * 2));// NG详情 D4720 699
|
|||
|
|
|
|||
|
|
//lst_RFIDCodes = listRfid[i];//StringLib.GetStringFromByteArrayByEncoding(bytes, 0, 39, Encoding.ASCII).Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim(); // RFID D3200-3219
|
|||
|
|
lst_BarCodes = listCode[i];//条码
|
|||
|
|
|
|||
|
|
LogHelper.Instance.WriteLog($"BlankingStationA 正常下料, {listCode[i]}, 总结果: {result}， NG详情：{info}。清腔漏率设定值:{listcavityLeakageRateSetValue[i]}，清腔漏率实际值：{listcavityLeakageRateActualValue[i]}；产品漏率设定值：{listproductLeakageRateSetValue[i]}，产品漏率实际值：{listproductLeakageRateActualValue[i]}；腔体真空设定值：{leakPressureSetValue}，腔体真空实际值：{leakPressureActualValue}", "loca出站A");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据判断
|
|||
|
|
BGearEntity m = new BGearEntity
|
|||
|
|
{
|
|||
|
|
ChannelNo = (i + 1).ToString(),
|
|||
|
|
TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"),
|
|||
|
|
//RFID = lst_RFIDCodes,
|
|||
|
|
BarCode = lst_BarCodes,
|
|||
|
|
CavityLeakageRateSetValue = listcavityLeakageRateSetValue[i],
|
|||
|
|
ProductLeakageRateSetValue = listproductLeakageRateSetValue[i],
|
|||
|
|
LeakPressureSetValue = leakPressureSetValue,
|
|||
|
|
|
|||
|
|
CavityLeakageRateActualValue = listcavityLeakageRateActualValue[i],
|
|||
|
|
ProductLeakageRateActualValue = listproductLeakageRateActualValue[i],
|
|||
|
|
LeakPressureActualValue = leakPressureActualValue,
|
|||
|
|
PalletNumber = palletNumber,
|
|||
|
|
|
|||
|
|
Flag = "0",
|
|||
|
|
Flag1 = "2",
|
|||
|
|
Result = result == 1 ? "OK" : "NG",
|
|||
|
|
Info = info.ToString("f3"),
|
|||
|
|
MaterialCode = CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
};
|
|||
|
|
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
#region 数据判断
|
|||
|
|
BGearEntity m = new BGearEntity
|
|||
|
|
{
|
|||
|
|
ChannelNo = (i + 1).ToString(),
|
|||
|
|
TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"),
|
|||
|
|
BarCode = "",
|
|||
|
|
RFID = "",
|
|||
|
|
Flag = "0",
|
|||
|
|
Flag1 = "2",
|
|||
|
|
Result = "NG",
|
|||
|
|
MaterialCode = CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
};
|
|||
|
|
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "出站下料工位A有料标志为0".Translated() + "通道号".Translated() + $"：{i}");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站数据解析耗时: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据上传
|
|||
|
|
sw.Restart();
|
|||
|
|
if (list.Count > 0)
|
|||
|
|
{
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)//点击切换mes状态或者是否连接
|
|||
|
|
{
|
|||
|
|
// 初始化结果收集列表
|
|||
|
|
var tempMesMessages = new List<string>();
|
|||
|
|
var tempMesResTypes = new List<MesResType>();
|
|||
|
|
var tempFlags = new List<string>();
|
|||
|
|
foreach (var item in list)
|
|||
|
|
{
|
|||
|
|
if (String.IsNullOrEmpty(item.BarCode) || item.BarCode.Trim() == "ERROR" || !IsAlphaNumeric(item.BarCode))
|
|||
|
|
{
|
|||
|
|
// 收集失败结果
|
|||
|
|
tempMesMessages.Add("扫码不良");
|
|||
|
|
tempMesResTypes.Add(MesResType.C);
|
|||
|
|
tempFlags.Add("2");
|
|||
|
|
|
|||
|
|
continue;
|
|||
|
|
}
|
|||
|
|
// 创建单个电池的列表
|
|||
|
|
var singleBatteryList = new List<BGearEntity> { item };
|
|||
|
|
|
|||
|
|
// 调用MES接口（每次只传一个电池）
|
|||
|
|
var (success, mesage, mesResType) = await CommonMethods.hbgMes.ManyCellOutStationAsync(
|
|||
|
|
CommonMethods.mesConfig.ProductOutStation,
|
|||
|
|
CommonMethods.mesConfig.siteCode,
|
|||
|
|
CommonMethods.mesConfig.lineCode,
|
|||
|
|
CommonMethods.mesConfig.equipNum,
|
|||
|
|
CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
CommonMethods.mesConfig.ModelName,
|
|||
|
|
CommonMethods.mesConfig.mesUserName,
|
|||
|
|
singleBatteryList,
|
|||
|
|
1,
|
|||
|
|
CommonMethods.mesConfig.materialLotCodeLocator);
|
|||
|
|
|
|||
|
|
tempMesMessages.Add(mesage[0]);
|
|||
|
|
tempMesResTypes.Add(mesResType[0]);
|
|||
|
|
if (success)
|
|||
|
|
{
|
|||
|
|
tempFlags.Add("1");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
tempFlags.Add("2");
|
|||
|
|
|
|||
|
|
// 记录失败状态
|
|||
|
|
listRes = GetList<short>(8, 3);
|
|||
|
|
listRemark = GetList<string>(8, "");
|
|||
|
|
if (mesage.Count > 0 && mesage[0].Contains("一个或多个错误"))
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short); // 反馈PLC结果
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 将收集的结果赋给主列表
|
|||
|
|
listMesMesage = tempMesMessages;
|
|||
|
|
listMesResType = tempMesResTypes;
|
|||
|
|
listFlag = tempFlags;
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
listRes = GetList<short>(8, 3);
|
|||
|
|
listRemark = GetList<string>(8, "MES断连".Translated() + ",");
|
|||
|
|
listFlag = GetList<string>(8, "2");
|
|||
|
|
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short);//反馈MES结果
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站mes 上传耗时: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 上传产品结果参数
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
|
|||
|
|
{
|
|||
|
|
sw.Restart();
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await UpProducResultParamAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"UpProducResultParamAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站上传结果参数 UpProducResultParamAsync 耗时: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据组合
|
|||
|
|
sw.Restart();
|
|||
|
|
for (int i = 0; i < list.Count; i++)
|
|||
|
|
{
|
|||
|
|
if (!listMark[i])
|
|||
|
|
{
|
|||
|
|
listRes[i] = 0;
|
|||
|
|
listResult[i] = "OK";
|
|||
|
|
listRemark[i] = "无料";
|
|||
|
|
}
|
|||
|
|
else if (String.IsNullOrEmpty(list[i].BarCode) || list[i].BarCode.Trim() == "ERROR" || !IsAlphaNumeric(list[i].BarCode))
|
|||
|
|
{
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listResult[i] = "NG";
|
|||
|
|
list[i].Info = "电芯码不良".Translated();
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
string strErr = "";
|
|||
|
|
listResult[i] = list[i].Result;
|
|||
|
|
list[i].Info = list[i].Result == "OK" ? "" : list[i].Info;
|
|||
|
|
if (!CheckValue(list[i]))
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",数据异常";
|
|||
|
|
listRemark[i] += $"数据异常";
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 本地判断OK，MES判断OK
|
|||
|
|
else if (listResult[i] == "OK" && listMesResType[i] == MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
list[i].Info = "良品".Translated();
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
}
|
|||
|
|
// 本地判断OK，MES判断NG
|
|||
|
|
else if (listResult[i] == "OK" && listMesResType[i] != MesResType.D)
|
|||
|
|
{
|
|||
|
|
switch (listMesResType[i])
|
|||
|
|
{
|
|||
|
|
case MesResType.A: // 停线，设备报警停机
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"A,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//10
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
case MesResType.B: // MES不良
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"B,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
case MesResType.C: // 警示
|
|||
|
|
listResult[i] += ",MES OK"; // MES认为是可以当成良品流下去的
|
|||
|
|
listRemark[i] += $"Alarm:{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
break;
|
|||
|
|
case MesResType.D: // 条码上传OK
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
listRemark[i] += $"D,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
break;
|
|||
|
|
default:
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 本地判断NG，MES判断OK
|
|||
|
|
else if (listResult[i] == "NG" && listMesResType[i] == MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",NG料,MES OK";
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 本地判断NG，MES判断NG
|
|||
|
|
else if (listResult[i] == "NG" && listMesResType[i] != MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",NG料,MES NG";
|
|||
|
|
listRemark[i] += $"{listMesResType[i].ToString()},{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 其他情况
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += listMesMesage[i];
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
list[i].Result = listResult[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Remark = listRemark[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Flag = listFlag[i];
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站 数据组合 上传耗时: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据保存&上传
|
|||
|
|
|
|||
|
|
sw.Restart();
|
|||
|
|
// 数据存储 - 异步处理
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await SaveBlankingDataAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"SaveBlankingDataAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站存储数据耗时: SaveBlankingDataAsync: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
|
|||
|
|
|
|||
|
|
sw.Restart();
|
|||
|
|
if (pf.IsFeedbackPlc)
|
|||
|
|
{
|
|||
|
|
//写入·结果反馈
|
|||
|
|
JYResult result1 = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue(pf.VarList[1].VarAddress, listRes.ToArray(), PLC.DataType.ArrShort);//判断结果写入PLC
|
|||
|
|
if (result1 != null)
|
|||
|
|
{
|
|||
|
|
string strres = "出站A工位发送给PLC".Translated() + $",[{pf.VarList[1].VarAddress}]:{string.Join(",", listRes)}";
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, strres);
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站发送信息给PLC：{string.Join(",", listRes)}", "loca出站A");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站 PLC 反馈结果 耗时: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
|
|||
|
|
sw.Restart();
|
|||
|
|
if (CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0))//置位0
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站给PLC清0成功", "loca出站A");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
int count = 0;
|
|||
|
|
bool success = false;
|
|||
|
|
do
|
|||
|
|
{
|
|||
|
|
success = CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
count++;
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站给PLC清0失败第{count + 1}次复清结果: {success}，", "loca出站A");
|
|||
|
|
}
|
|||
|
|
while (count < 3 && success == false);
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站 PLC 置0 耗时: {sw.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯出站A线程数据处理：{ex}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
swTotal.Stop();
|
|||
|
|
|
|||
|
|
// 输出上料数据处理耗时：
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "电芯出站A共耗时".Translated() + $"：{swTotal.Elapsed.TotalMilliseconds}ms");
|
|||
|
|
LogHelper.Instance.WriteLog($"A出站 总耗时: {swTotal.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯进站A 线程数据处理bArrays.IsSuccess：{bArrays.IsSuccess}", "loca出站A");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
private bool CheckValue(BGearEntity m)
|
|||
|
|
{
|
|||
|
|
if (m.LeakPressureSetValue == "0" || m.LeakPressureActualValue == "0" || m.ProductLeakageRateActualValue == "0" || m.ProductLeakageRateSetValue == "0")
|
|||
|
|
return false;
|
|||
|
|
return true;
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
/// <summary>
|
|||
|
|
/// 电芯出站B
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="bArrays"></param>
|
|||
|
|
/// <param name="plcModel"></param>
|
|||
|
|
private async Task BlankingStationB(JYResult<byte[]> bArrays, object plcModel)
|
|||
|
|
{
|
|||
|
|
PlcGroup pf = plcModel as PlcGroup;
|
|||
|
|
var sw = new Stopwatch();
|
|||
|
|
var swTotal = new Stopwatch();
|
|||
|
|
if (bArrays.IsSuccess && bArrays.Content != null)
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
swTotal.Start();
|
|||
|
|
#region 初始化数据
|
|||
|
|
List<BGearEntity> list = new List<BGearEntity>();
|
|||
|
|
List<short> listRes = GetList<short>(8, 2);//默认为1，良品
|
|||
|
|
List<bool> listMark = GetList<bool>(8, false);//有料标志
|
|||
|
|
List<string> listCode = GetList<string>(8, "");//电芯码
|
|||
|
|
List<string> listRemark = GetList<string>(8, "");//备注
|
|||
|
|
List<string> listFlag = GetList<string>(8, "0");//是否上传标志
|
|||
|
|
List<string> listResult = GetList<string>(8, "OK");//结果
|
|||
|
|
List<string> listMesMesage = GetList<string>(8, "");//mesMesage
|
|||
|
|
List<string> listRfid = GetList<string>(8, "");//RFID
|
|||
|
|
List<string> listBar = GetList<string>(8, "");//钢壳码
|
|||
|
|
List<string> listcavityLeakageRateSetValue = GetList<string>(8, "");
|
|||
|
|
List<string> listproductLeakageRateSetValue = GetList<string>(8, "");
|
|||
|
|
List<string> listcavityLeakageRateActualValue = GetList<string>(8, "");
|
|||
|
|
List<string> listproductLeakageRateActualValue = GetList<string>(8, "");
|
|||
|
|
List<string> listpalletNumber = GetList<string>(8, "");
|
|||
|
|
List<MesResType> listMesResType = GetList<MesResType>(8, MesResType.B);//mesType
|
|||
|
|
|
|||
|
|
//ushort listRes = 1; // 默认为1，良品
|
|||
|
|
string lst_RFIDCodes = ""; // 托杯码
|
|||
|
|
string lst_BarCodes = ""; // 条码
|
|||
|
|
|
|||
|
|
string cavityLeakageRateSetValue;// 清腔漏率设定值
|
|||
|
|
string productLeakageRateSetValue;// 产品漏率设定值
|
|||
|
|
string leakPressureSetValue;// 检漏口压力设定值
|
|||
|
|
string cavityLeakageRateActualValue;// 清腔漏率实际值
|
|||
|
|
string productLeakageRateActualValue;// 产品漏率实际值
|
|||
|
|
string leakPressureActualValue;// 检漏口压力实际值
|
|||
|
|
string palletNumber;// 托盘号
|
|||
|
|
|
|||
|
|
int result = 0;//总结果
|
|||
|
|
int info = 0;//NG详情
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据解析
|
|||
|
|
sw.Start();
|
|||
|
|
byte[] bytes = bArrays.Content.ByteReverse();
|
|||
|
|
|
|||
|
|
//有料标志
|
|||
|
|
for (int i = 0; i < listMark.Count; i++)
|
|||
|
|
{
|
|||
|
|
listMark[i] = ShortLib.GetShortFromByteArray(bArrays.Content, i * 2) == 1 ? true : false;// 从D6021开始
|
|||
|
|
if (listMark[i])
|
|||
|
|
{
|
|||
|
|
#region 数据读取
|
|||
|
|
//条码长度
|
|||
|
|
int codeLength = ShortLib.GetShortFromByteArray(bArrays.Content, (i * 2) + (20 * 2));// 从D4041开始
|
|||
|
|
if (codeLength > 0)
|
|||
|
|
{
|
|||
|
|
//条码
|
|||
|
|
listBar[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 50 + (79 * 2), codeLength, System.Text.Encoding.ASCII).// 从D4100开始
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
listBar[i] = Regex.Replace(listBar[i], @"[^a-zA-Z0-9]", "");
|
|||
|
|
}
|
|||
|
|
else { listBar[i] = "ERROR"; }
|
|||
|
|
|
|||
|
|
int palletcodeLength = (int)FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (675 * 2));
|
|||
|
|
if (palletcodeLength > 0)
|
|||
|
|
{
|
|||
|
|
listpalletNumber[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 50 + (707 * 2), palletcodeLength, System.Text.Encoding.ASCII).
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
}
|
|||
|
|
else { listpalletNumber[i] = "ERROR"; }
|
|||
|
|
|
|||
|
|
listCode[i] = listBar[i];
|
|||
|
|
|
|||
|
|
listcavityLeakageRateSetValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (579 * 2), DataFormat.CDAB).ToString(); // 清腔漏率设定值 D6600 579
|
|||
|
|
listproductLeakageRateSetValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (595 * 2), DataFormat.CDAB).ToString(); // 产品漏率设定值 D6616 595
|
|||
|
|
leakPressureSetValue = GetValueFromByteArray(bArrays.Content, "leakPressureSetValue", i * 4);// 检漏口压力设定值 D6632 611
|
|||
|
|
listcavityLeakageRateActualValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (627 * 2), DataFormat.CDAB).ToString(); // 清腔漏率实际值 D6648 627
|
|||
|
|
listproductLeakageRateActualValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (643 * 2), DataFormat.CDAB).ToString(); // 产品漏率实际值 D6664 643
|
|||
|
|
leakPressureActualValue = GetValueFromByteArray(bArrays.Content, "leakPressureActualValue", i * 4);// 检漏口压力实际值 D6680 659
|
|||
|
|
palletNumber = listpalletNumber[i];// 托盘号
|
|||
|
|
|
|||
|
|
result = int.Parse(GetValueFromByteArray(bArrays.Content, "result", i * 2)); // 总结果 D6712 691
|
|||
|
|
info = int.Parse(GetValueFromByteArray(bArrays.Content, "info", i * 2));// NG详情 D6720 699
|
|||
|
|
|
|||
|
|
lst_RFIDCodes = listRfid[i];//StringLib.GetStringFromByteArrayByEncoding(bytes, 0, 39, Encoding.ASCII).Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim(); // RFID D3200-3219
|
|||
|
|
lst_BarCodes = listCode[i];
|
|||
|
|
|
|||
|
|
LogHelper.Instance.WriteLog($"BlankingStationB 正常下料, {listCode[i]}, 总结果: {result}， NG详情：{info}。清腔漏率设定值:{listcavityLeakageRateSetValue[i]}，清腔漏率实际值：{listcavityLeakageRateActualValue[i]}；产品漏率设定值：{listproductLeakageRateSetValue[i]}，产品漏率实际值：{listproductLeakageRateActualValue[i]}；腔体真空设定值：{leakPressureSetValue}，腔体真空实际值：{leakPressureActualValue}", "loca出站B");
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据判断
|
|||
|
|
BGearEntity m = new BGearEntity
|
|||
|
|
{
|
|||
|
|
ChannelNo = (i + 1).ToString(),
|
|||
|
|
TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"),
|
|||
|
|
RFID = lst_RFIDCodes,
|
|||
|
|
BarCode = lst_BarCodes,
|
|||
|
|
CavityLeakageRateSetValue = listcavityLeakageRateSetValue[i],
|
|||
|
|
ProductLeakageRateSetValue = listproductLeakageRateSetValue[i],
|
|||
|
|
LeakPressureSetValue = leakPressureSetValue,
|
|||
|
|
|
|||
|
|
CavityLeakageRateActualValue = listcavityLeakageRateActualValue[i],
|
|||
|
|
ProductLeakageRateActualValue = listproductLeakageRateActualValue[i],
|
|||
|
|
LeakPressureActualValue = leakPressureActualValue,
|
|||
|
|
PalletNumber = palletNumber,
|
|||
|
|
|
|||
|
|
Flag = "0",
|
|||
|
|
Flag1 = "2",
|
|||
|
|
Result = result == 1 ? "OK" : "NG",
|
|||
|
|
Info = info.ToString("f3"),
|
|||
|
|
MaterialCode = CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
};
|
|||
|
|
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
#region 数据判断
|
|||
|
|
BGearEntity m = new BGearEntity
|
|||
|
|
{
|
|||
|
|
ChannelNo = (i + 1).ToString(),
|
|||
|
|
TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"),
|
|||
|
|
BarCode = "",
|
|||
|
|
RFID = "",
|
|||
|
|
Flag = "0",
|
|||
|
|
Flag1 = "2",
|
|||
|
|
Result = "NG",
|
|||
|
|
MaterialCode = CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
};
|
|||
|
|
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "出站下料工位B有料标志为0".Translated() + "通道号".Translated() + $"：{i}");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站数据解析耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据上传
|
|||
|
|
sw.Restart();
|
|||
|
|
if (list.Count > 0)
|
|||
|
|
{
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)//点击切换mes状态或者是否连接
|
|||
|
|
{
|
|||
|
|
// 初始化结果收集列表
|
|||
|
|
var tempMesMessages = new List<string>();
|
|||
|
|
var tempMesResTypes = new List<MesResType>();
|
|||
|
|
var tempFlags = new List<string>();
|
|||
|
|
foreach (var item in list)
|
|||
|
|
{
|
|||
|
|
if (String.IsNullOrEmpty(item.BarCode) || item.BarCode.Trim() == "ERROR" || !IsAlphaNumeric(item.BarCode))
|
|||
|
|
{
|
|||
|
|
// 收集失败结果
|
|||
|
|
tempMesMessages.Add("扫码不良");
|
|||
|
|
tempMesResTypes.Add(MesResType.C);
|
|||
|
|
tempFlags.Add("2");
|
|||
|
|
|
|||
|
|
continue;
|
|||
|
|
}
|
|||
|
|
// 创建单个电池的列表
|
|||
|
|
var singleBatteryList = new List<BGearEntity> { item };
|
|||
|
|
|
|||
|
|
// 调用MES接口（每次只传一个电池）
|
|||
|
|
var (success, mesage, mesResType) = await CommonMethods.hbgMes.ManyCellOutStationAsync(
|
|||
|
|
CommonMethods.mesConfig.ProductOutStation,
|
|||
|
|
CommonMethods.mesConfig.siteCode,
|
|||
|
|
CommonMethods.mesConfig.lineCode,
|
|||
|
|
CommonMethods.mesConfig.equipNum,
|
|||
|
|
CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
CommonMethods.mesConfig.ModelName,
|
|||
|
|
CommonMethods.mesConfig.mesUserName,
|
|||
|
|
singleBatteryList,
|
|||
|
|
1,
|
|||
|
|
CommonMethods.mesConfig.materialLotCodeLocator);
|
|||
|
|
|
|||
|
|
tempMesMessages.Add(mesage[0]);
|
|||
|
|
tempMesResTypes.Add(mesResType[0]);
|
|||
|
|
if (success)
|
|||
|
|
{
|
|||
|
|
tempFlags.Add("1");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
tempFlags.Add("2");
|
|||
|
|
|
|||
|
|
// 记录失败状态
|
|||
|
|
listRes = GetList<short>(8, 3);
|
|||
|
|
listRemark = GetList<string>(8, "");
|
|||
|
|
if (mesage.Count > 0 && mesage[0].Contains("一个或多个错误"))
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short); // 反馈PLC结果
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 将收集的结果赋给主列表
|
|||
|
|
listMesMesage = tempMesMessages;
|
|||
|
|
listMesResType = tempMesResTypes;
|
|||
|
|
listFlag = tempFlags;
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
listRes = GetList<short>(8, 3);
|
|||
|
|
listRemark = GetList<string>(8, "MES断连".Translated() + ",");
|
|||
|
|
listFlag = GetList<string>(8, "2");
|
|||
|
|
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short);//反馈MES结果
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站mes 上传耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 上传产品结果参数
|
|||
|
|
sw.Restart();
|
|||
|
|
//Thread.Sleep(150);
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
|
|||
|
|
{
|
|||
|
|
//UpProducResultParam(list);
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await UpProducResultParamAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"UpProducResultParamAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站 上传产品结果参数UpProducResultParamAsync 耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据组合
|
|||
|
|
sw.Restart();
|
|||
|
|
for (int i = 0; i < list.Count; i++)
|
|||
|
|
{
|
|||
|
|
if (!listMark[i])
|
|||
|
|
{
|
|||
|
|
listRes[i] = 0;
|
|||
|
|
listResult[i] = "OK";
|
|||
|
|
listRemark[i] = "无料";
|
|||
|
|
}
|
|||
|
|
else if (String.IsNullOrEmpty(list[i].BarCode) || list[i].BarCode.Trim() == "ERROR" || !IsAlphaNumeric(list[i].BarCode))
|
|||
|
|
{
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listResult[i] = "NG";
|
|||
|
|
list[i].Info = "电芯码不良".Translated();
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
//LogHelper.Instance.WriteError($"B listCode i={i}:" + listCode[i] + " ;Info=" + list[i].Info, "loca出站");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
string strErr = "";
|
|||
|
|
listResult[i] = list[i].Result;
|
|||
|
|
list[i].Info = list[i].Result == "OK" ? "" : list[i].Info;
|
|||
|
|
|
|||
|
|
if (!CheckValue(list[i]))
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",数据异常";
|
|||
|
|
listRemark[i] += $"数据异常";
|
|||
|
|
//list[i].Info = "数据异常";
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 本地判断OK，MES判断OK
|
|||
|
|
else if (listResult[i] == "OK" && listMesResType[i] == MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
list[i].Info = "良品".Translated();
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
}
|
|||
|
|
// 本地判断OK，MES判断NG
|
|||
|
|
else if (listResult[i] == "OK" && listMesResType[i] != MesResType.D)
|
|||
|
|
{
|
|||
|
|
switch (listMesResType[i])
|
|||
|
|
{
|
|||
|
|
case MesResType.A: // 停线，设备报警停机
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"A,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//10
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
case MesResType.B: // MES不良
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"B,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
case MesResType.C: // 警示
|
|||
|
|
listResult[i] += ",MES OK"; // MES认为是可以当成良品流下去的
|
|||
|
|
listRemark[i] += $"Alarm:{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
break;
|
|||
|
|
case MesResType.D: // 条码上传OK
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
listRemark[i] += $"D,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
break;
|
|||
|
|
default:
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 本地判断NG，MES判断OK
|
|||
|
|
else if (listResult[i] == "NG" && listMesResType[i] == MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",NG料,MES OK";
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 本地判断NG，MES判断NG
|
|||
|
|
else if (listResult[i] == "NG" && listMesResType[i] != MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",NG料,MES NG";
|
|||
|
|
listRemark[i] += $"{listMesResType[i].ToString()},{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 其他情况
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += listMesMesage[i];
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
list[i].Result = listResult[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Remark = listRemark[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Flag = listFlag[i];
|
|||
|
|
|
|||
|
|
//LogHelper.Instance.WriteError($"B2 listCode i={i}:" + listCode[i] + " ;Info=" + list[i].Info, "loca出站");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站 数据组合 上传耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据保存&上传
|
|||
|
|
sw.Restart();
|
|||
|
|
//SaveBlankingData(list);
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await SaveBlankingDataAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"SaveBlankingDataAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站 存库SaveBlankingDataAsync 耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
|
|||
|
|
sw.Restart();
|
|||
|
|
if (pf.IsFeedbackPlc)
|
|||
|
|
{
|
|||
|
|
//写入·结果反馈
|
|||
|
|
JYResult result1 = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue(pf.VarList[1].VarAddress, listRes.ToArray(), PLC.DataType.ArrShort);//判断结果写入PLC
|
|||
|
|
if (result1 != null)
|
|||
|
|
{
|
|||
|
|
string strres = "出站B工位发送给PLC".Translated() + $",[{pf.VarList[1].VarAddress}]:{string.Join(",", listRes)}";
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, strres);
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站发送信息给PLC：{string.Join(",", listRes)}", "loca出站B");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站 PLC 反馈结果 耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
|
|||
|
|
sw.Restart();
|
|||
|
|
if (CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0))//置位0
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站给PLC清0成功", "loca出站B");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
int count = 0;
|
|||
|
|
bool success = false;
|
|||
|
|
do
|
|||
|
|
{
|
|||
|
|
success = CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
count++;
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站给PLC清0失败第{count + 1}次复清结果: {success}，", "loca出站B");
|
|||
|
|
}
|
|||
|
|
while (count < 3 && success == false);
|
|||
|
|
}
|
|||
|
|
sw.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"B出站 PLC 置0 耗时: {sw.ElapsedMilliseconds}ms", "loca出站B");
|
|||
|
|
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯出站B线程数据处理：{ex}", "loca出站B");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
swTotal.Stop();
|
|||
|
|
|
|||
|
|
// 输出上料数据处理耗时：
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "电芯出站B共耗时".Translated() + $"：{swTotal.Elapsed.TotalMilliseconds}ms");
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯进站B耗时：{swTotal.Elapsed.TotalMilliseconds}ms", "loca出站B");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯进站B线程数据处理bArrays.IsSuccess：{bArrays.IsSuccess}", "loca出站B");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
/// <summary>
|
|||
|
|
/// 电芯出站C
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="bArrays"></param>
|
|||
|
|
/// <param name="plcModel"></param>
|
|||
|
|
private async Task BlankingStationC(JYResult<byte[]> bArrays, object plcModel)
|
|||
|
|
{
|
|||
|
|
PlcGroup pf = plcModel as PlcGroup;
|
|||
|
|
var sw = new Stopwatch();
|
|||
|
|
var sw1 = new Stopwatch();
|
|||
|
|
//CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 2);
|
|||
|
|
if (bArrays.IsSuccess && bArrays.Content != null)
|
|||
|
|
{
|
|||
|
|
sw.Restart();
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
#region 初始化数据
|
|||
|
|
List<BGearEntity> list = new List<BGearEntity>();
|
|||
|
|
List<short> listRes = GetList<short>(8, 2);//默认为1，良品
|
|||
|
|
List<bool> listMark = GetList<bool>(8, false);//有料标志
|
|||
|
|
List<string> listCode = GetList<string>(8, "");//电芯码
|
|||
|
|
List<string> listRemark = GetList<string>(8, "");//备注
|
|||
|
|
List<string> listFlag = GetList<string>(8, "0");//是否上传标志
|
|||
|
|
List<string> listResult = GetList<string>(8, "OK");//结果
|
|||
|
|
List<string> listMesMesage = GetList<string>(8, "");//mesMesage
|
|||
|
|
List<string> listRfid = GetList<string>(8, "");
|
|||
|
|
List<string> listcavityLeakageRateSetValue = GetList<string>(8, "");
|
|||
|
|
List<string> listproductLeakageRateSetValue = GetList<string>(8, "");
|
|||
|
|
List<string> listcavityLeakageRateActualValue = GetList<string>(8, "");
|
|||
|
|
List<string> listproductLeakageRateActualValue = GetList<string>(8, "");
|
|||
|
|
List<string> listpalletNumber = GetList<string>(8, "");
|
|||
|
|
List<MesResType> listMesResType = GetList<MesResType>(8, MesResType.B);//mesType
|
|||
|
|
|
|||
|
|
//ushort listRes = 1; // 默认为1，良品
|
|||
|
|
string lst_RFIDCodes = ""; // 托杯码
|
|||
|
|
string lst_BarCodes = ""; // 条码
|
|||
|
|
|
|||
|
|
string cavityLeakageRateSetValue;// 清腔漏率设定值
|
|||
|
|
string productLeakageRateSetValue;// 产品漏率设定值
|
|||
|
|
string leakPressureSetValue;// 检漏口压力设定值
|
|||
|
|
string cavityLeakageRateActualValue;// 清腔漏率实际值
|
|||
|
|
string productLeakageRateActualValue;// 产品漏率实际值
|
|||
|
|
string leakPressureActualValue;// 检漏口压力实际值
|
|||
|
|
string palletNumber;// 托盘号
|
|||
|
|
|
|||
|
|
int result = 0;//总结果
|
|||
|
|
int info = 0;//NG详情
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据解析
|
|||
|
|
byte[] bytes = bArrays.Content.ByteReverse();
|
|||
|
|
|
|||
|
|
//有料标志
|
|||
|
|
for (int i = 0; i < listMark.Count; i++)
|
|||
|
|
{
|
|||
|
|
listMark[i] = ShortLib.GetShortFromByteArray(bArrays.Content, i * 2) == 1 ? true : false;// 从D8021开始
|
|||
|
|
if (listMark[i])
|
|||
|
|
{
|
|||
|
|
#region 数据读取
|
|||
|
|
//条码长度
|
|||
|
|
int codeLength = ShortLib.GetShortFromByteArray(bArrays.Content, (i * 2) + (20 * 2));// 从D4041开始
|
|||
|
|
if (codeLength > 0)
|
|||
|
|
{
|
|||
|
|
//条码
|
|||
|
|
listCode[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 50 + (79 * 2), codeLength, System.Text.Encoding.ASCII).// 从D4100开始
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
listCode[i] = Regex.Replace(listCode[i], @"[^a-zA-Z0-9]", "");
|
|||
|
|
LogHelper.Instance.WriteLog($"NG 下料 通道={i}:" + listCode[i], "loca出站C");
|
|||
|
|
}
|
|||
|
|
else { listCode[i] = "ERROR"; }
|
|||
|
|
|
|||
|
|
int palletcodeLength = (int)FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (675 * 2));
|
|||
|
|
if (palletcodeLength > 0)
|
|||
|
|
{
|
|||
|
|
listpalletNumber[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 50 + (707 * 2), palletcodeLength, System.Text.Encoding.ASCII).
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
}
|
|||
|
|
else { listpalletNumber[i] = "ERROR"; }
|
|||
|
|
|
|||
|
|
listcavityLeakageRateSetValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (579 * 2), DataFormat.CDAB).ToString(); // 清腔漏率设定值 D8600 579
|
|||
|
|
listproductLeakageRateSetValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (595 * 2), DataFormat.CDAB).ToString(); // 产品漏率设定值 D8616 595
|
|||
|
|
leakPressureSetValue = GetValueFromByteArray(bArrays.Content, "leakPressureSetValue", i * 4);// 腔体真空设定值 D8632 611
|
|||
|
|
listcavityLeakageRateActualValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (627 * 2), DataFormat.CDAB).ToString(); // 清腔漏率实际值 D8648 627
|
|||
|
|
listproductLeakageRateActualValue[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, (i * 4) + (643 * 2), DataFormat.CDAB).ToString(); // 产品漏率实际值 D8664 643
|
|||
|
|
leakPressureActualValue = GetValueFromByteArray(bArrays.Content, "leakPressureActualValue", i * 4);// 腔体真空实际值 D8680 659
|
|||
|
|
palletNumber = listpalletNumber[i];// 托盘号
|
|||
|
|
|
|||
|
|
result = int.Parse(GetValueFromByteArray(bArrays.Content, "result", i * 2)); // 总结果 D8712 691
|
|||
|
|
info = int.Parse(GetValueFromByteArray(bArrays.Content, "info", i * 2));// NG详情 D8720 699
|
|||
|
|
|
|||
|
|
LogHelper.Instance.WriteLog($"BlankingStationC NG 下料, {listCode[i]}, 总结果: {result}, NG详情: {info}", "loca出站C");
|
|||
|
|
|
|||
|
|
lst_RFIDCodes = listRfid[i];//StringLib.GetStringFromByteArrayByEncoding(bytes, 0, 39, Encoding.ASCII).Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim(); // RFID D3200-3219
|
|||
|
|
lst_BarCodes = listCode[i];
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据判断
|
|||
|
|
BGearEntity m = new BGearEntity
|
|||
|
|
{
|
|||
|
|
ChannelNo = (i + 1).ToString(),
|
|||
|
|
TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"),
|
|||
|
|
RFID = lst_RFIDCodes,
|
|||
|
|
BarCode = lst_BarCodes,
|
|||
|
|
CavityLeakageRateSetValue = listcavityLeakageRateSetValue[i],
|
|||
|
|
ProductLeakageRateSetValue = listproductLeakageRateSetValue[i],
|
|||
|
|
LeakPressureSetValue = leakPressureSetValue,
|
|||
|
|
|
|||
|
|
CavityLeakageRateActualValue = listcavityLeakageRateActualValue[i],
|
|||
|
|
ProductLeakageRateActualValue = listproductLeakageRateActualValue[i],
|
|||
|
|
LeakPressureActualValue = leakPressureActualValue,
|
|||
|
|
PalletNumber = palletNumber,
|
|||
|
|
|
|||
|
|
Flag = "0",
|
|||
|
|
Flag1 = "2",
|
|||
|
|
Result = result == 1 ? "OK" : "NG",
|
|||
|
|
Info = GetResult(info),//info.ToString("f3"),
|
|||
|
|
MaterialCode = CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
};
|
|||
|
|
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
#region 数据判断
|
|||
|
|
BGearEntity m = new BGearEntity
|
|||
|
|
{
|
|||
|
|
ChannelNo = (i + 1).ToString(),
|
|||
|
|
TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"),
|
|||
|
|
BarCode = "",
|
|||
|
|
RFID = "",
|
|||
|
|
Flag = "0",
|
|||
|
|
Flag1 = "2",
|
|||
|
|
Result = "NG",
|
|||
|
|
MaterialCode = CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
};
|
|||
|
|
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "出站下料工位C有料标志为0".Translated() + "通道号".Translated() + $"：{i}");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据上传
|
|||
|
|
if (list.Count > 0)
|
|||
|
|
{
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
|
|||
|
|
{
|
|||
|
|
// 初始化结果收集列表
|
|||
|
|
var tempMesMessages = new List<string>();
|
|||
|
|
var tempMesResTypes = new List<MesResType>();
|
|||
|
|
var tempFlags = new List<string>();
|
|||
|
|
foreach (var item in list)
|
|||
|
|
{
|
|||
|
|
if (String.IsNullOrEmpty(item.BarCode) || item.BarCode.Trim() == "ERROR" || !IsAlphaNumeric(item.BarCode))
|
|||
|
|
{
|
|||
|
|
// 收集失败结果
|
|||
|
|
tempMesMessages.Add("扫码不良");
|
|||
|
|
tempMesResTypes.Add(MesResType.C);
|
|||
|
|
tempFlags.Add("2");
|
|||
|
|
|
|||
|
|
continue;
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
// 创建单个电池的列表
|
|||
|
|
var singleBatteryList = new List<BGearEntity> { item };
|
|||
|
|
|
|||
|
|
// 调用MES接口（每次只传一个电池）
|
|||
|
|
var (success, mesage, mesResType) = await CommonMethods.hbgMes.ManyCellOutStationAsync(
|
|||
|
|
CommonMethods.mesConfig.ProductOutStation,
|
|||
|
|
CommonMethods.mesConfig.siteCode,
|
|||
|
|
CommonMethods.mesConfig.lineCode,
|
|||
|
|
CommonMethods.mesConfig.equipNum,
|
|||
|
|
CommonMethods.mesConfig.MaterialCode,
|
|||
|
|
CommonMethods.mesConfig.ModelName,
|
|||
|
|
CommonMethods.mesConfig.mesUserName,
|
|||
|
|
singleBatteryList,
|
|||
|
|
1,
|
|||
|
|
CommonMethods.mesConfig.materialLotCodeLocator);
|
|||
|
|
|
|||
|
|
tempMesMessages.Add(mesage[0]);
|
|||
|
|
tempMesResTypes.Add(mesResType[0]);
|
|||
|
|
if (success)
|
|||
|
|
{
|
|||
|
|
tempFlags.Add("1");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
tempFlags.Add("2");
|
|||
|
|
|
|||
|
|
// 记录失败状态
|
|||
|
|
listRes = GetList<short>(8, 3);
|
|||
|
|
listRemark = GetList<string>(8, "");
|
|||
|
|
if (mesage.Count > 0 && mesage[0].Contains("一个或多个错误"))
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short); // 反馈PLC结果
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 将收集的结果赋给主列表
|
|||
|
|
listMesMesage = tempMesMessages;
|
|||
|
|
listMesResType = tempMesResTypes;
|
|||
|
|
listFlag = tempFlags;
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
listRes = GetList<short>(8, 3);
|
|||
|
|
listRemark = GetList<string>(8, "MES断连".Translated() + ",");
|
|||
|
|
listFlag = GetList<string>(8, "2");
|
|||
|
|
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue("D80", 1, PLC.DataType.Short);//反馈MES结果
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
//Thread.Sleep(150);
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
|
|||
|
|
{
|
|||
|
|
sw1.Restart();
|
|||
|
|
//UpProducResultParam(list);
|
|||
|
|
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await UpProducResultParamAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"UpProducResultParamAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"C出站上传结果参数耗时: {sw1.ElapsedMilliseconds}ms", "loca出站C");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
|
|||
|
|
#region 数据组合
|
|||
|
|
for (int i = 0; i < list.Count; i++)
|
|||
|
|
{
|
|||
|
|
if (!listMark[i])
|
|||
|
|
{
|
|||
|
|
listRes[i] = 0;
|
|||
|
|
listResult[i] = "OK";
|
|||
|
|
listRemark[i] = "无料";
|
|||
|
|
}
|
|||
|
|
else if (String.IsNullOrEmpty(list[i].BarCode) || list[i].BarCode.Trim() == "ERROR" || !IsAlphaNumeric(list[i].BarCode))
|
|||
|
|
{
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
listResult[i] = "NG";
|
|||
|
|
list[i].Info = "电芯码不良".Translated();
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
LogHelper.Instance.WriteLog($"C listCode i={i}:" + listCode[i] + " ;Info=" + list[i].Info, "loca出站C");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
string strErr = "";
|
|||
|
|
listResult[i] = list[i].Result;
|
|||
|
|
list[i].Info = list[i].Result == "OK" ? "" : list[i].Info;
|
|||
|
|
|
|||
|
|
// 本地判断OK，MES判断OK
|
|||
|
|
if (listResult[i] == "OK" && listMesResType[i] == MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
list[i].Info = "良品".Translated();
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
}
|
|||
|
|
// 本地判断OK，MES判断NG
|
|||
|
|
else if (listResult[i] == "OK" && listMesResType[i] != MesResType.D)
|
|||
|
|
{
|
|||
|
|
switch (listMesResType[i])
|
|||
|
|
{
|
|||
|
|
case MesResType.A: // 停线，设备报警停机
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"A,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//10
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
case MesResType.B: // MES不良
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"B,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
case MesResType.C: // 警示
|
|||
|
|
listResult[i] += ",MES OK"; // MES认为是可以当成良品流下去的
|
|||
|
|
listRemark[i] += $"Alarm:{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
break;
|
|||
|
|
case MesResType.D: // 条码上传OK
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
listRemark[i] += $"D,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
break;
|
|||
|
|
default:
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
// 本地判断NG，MES判断OK
|
|||
|
|
else if (listResult[i] == "NG" && listMesResType[i] == MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES OK";
|
|||
|
|
listRemark[i] += $"D,{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
listFlag[i] = "1";
|
|||
|
|
}
|
|||
|
|
// 本地判断NG，MES判断NG
|
|||
|
|
else if (listResult[i] == "NG" && listMesResType[i] != MesResType.D)
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += $"{listMesResType[i].ToString()},{listMesMesage[i]}";
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
// 其他情况
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
listResult[i] += ",MES NG";
|
|||
|
|
listRemark[i] += listMesMesage[i];
|
|||
|
|
listRes[i] = 3;//9
|
|||
|
|
listFlag[i] = "2";
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
list[i].Result = listResult[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Remark = listRemark[i].TrimStart(',').TrimEnd(',');
|
|||
|
|
list[i].Flag = listFlag[i];
|
|||
|
|
|
|||
|
|
LogHelper.Instance.WriteLog($"C2 listCode i={i}:" + listCode[i] + " ;Info=" + list[i].Info, "loca出站C");
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据保存&上传
|
|||
|
|
|
|||
|
|
|
|||
|
|
sw1.Restart();
|
|||
|
|
// 数据存储 - 异步处理
|
|||
|
|
//SaveBlankingData(list);
|
|||
|
|
//Thread.Sleep(150);
|
|||
|
|
_ = Task.Run(async () =>
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
await SaveBlankingDataAsync(list);
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"SaveBlankingDataAsync 异常{ex.Message}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
});
|
|||
|
|
sw1.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"C出站存储数据耗时: {sw1.ElapsedMilliseconds}ms", "loca出站C");
|
|||
|
|
|
|||
|
|
|
|||
|
|
if (pf.IsFeedbackPlc)
|
|||
|
|
{
|
|||
|
|
//CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[1].VarAddress, (short)listRes); // 反馈PLC结果
|
|||
|
|
//写入·结果反馈
|
|||
|
|
JYResult result1 = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue(pf.VarList[1].VarAddress, listRes.ToArray(), PLC.DataType.ArrShort);//判断结果写入PLC
|
|||
|
|
if (result1 != null)
|
|||
|
|
{
|
|||
|
|
string strres = "出站C工位发送给PLC".Translated() + $",[{pf.VarList[1].VarAddress}]:{string.Join(",", listRes)}";
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, strres);
|
|||
|
|
LogHelper.Instance.WriteLog($"C出站发送信息给PLC：{string.Join(",", listRes)}", "loca出站C");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
if (CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0))//置位0
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteLog($"C出站给PLC清0成功", "loca出站C");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
int count = 0;
|
|||
|
|
bool success = false;
|
|||
|
|
do
|
|||
|
|
{
|
|||
|
|
success = CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
count++;
|
|||
|
|
LogHelper.Instance.WriteLog($"C出站给PLC清0失败第{count + 1}次复清结果: {success}", "loca出站C");
|
|||
|
|
}
|
|||
|
|
while (count < 3 && success == false);
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
|
|||
|
|
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯出站C线程数据处理：{ex}", "loca出站C");
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
|
|||
|
|
// 输出上料数据处理耗时：
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, "电芯出站C共耗时".Translated() + $"：{sw.Elapsed.TotalMilliseconds}ms");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
CommonMethods.plcDevices[pf.PlcNum - 1].WriteInt16(pf.VarList[0].VarAddress, 0);
|
|||
|
|
LogHelper.Instance.WriteLog($"电芯进站C线程数据处理bArrays.IsSuccess：{bArrays.IsSuccess}", "loca出站C");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
#region 保存下料数据
|
|||
|
|
/// <summary>
|
|||
|
|
/// 保存下料数据到数据
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="list"></param>
|
|||
|
|
private async Task SaveBlankingDataAsync(List<BGearEntity> list)
|
|||
|
|
{
|
|||
|
|
//数据的保存
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
if (list != null && list.Count > 0)
|
|||
|
|
{
|
|||
|
|
//数据显示
|
|||
|
|
|
|||
|
|
bool b = await CommonMethods.db.AddReturnBoolAsync<BGearEntity>(list);
|
|||
|
|
|
|||
|
|
//数据显示
|
|||
|
|
CommonMethods.ShowBlankingDelegate.Invoke(list);
|
|||
|
|
|
|||
|
|
//数据保存本地
|
|||
|
|
string strData = string.Empty;//数据字符串，本地保存
|
|||
|
|
foreach (BGearEntity m in list)
|
|||
|
|
{
|
|||
|
|
foreach (var item in m.GetType().GetProperties())
|
|||
|
|
{
|
|||
|
|
strData += item.GetValue(m) + ",";
|
|||
|
|
}
|
|||
|
|
strData = strData.TrimEnd(',');
|
|||
|
|
BlankingDataSaveLocal(strData);
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"电芯出站数据List为空", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"电芯出站数据保存异常：{ex}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
/// <summary>
|
|||
|
|
/// 电池结果判断
|
|||
|
|
/// </summary>
|
|||
|
|
/// <returns></returns>
|
|||
|
|
private string GetResult(int ngType)
|
|||
|
|
{
|
|||
|
|
string strErr = "";
|
|||
|
|
switch (ngType)
|
|||
|
|
{
|
|||
|
|
case 1:
|
|||
|
|
strErr += "OK";
|
|||
|
|
break;
|
|||
|
|
case 2:
|
|||
|
|
strErr += "扫码NG";
|
|||
|
|
break;
|
|||
|
|
case 3:
|
|||
|
|
strErr += "真空NG";
|
|||
|
|
break;
|
|||
|
|
case 4:
|
|||
|
|
strErr += "保压NG";
|
|||
|
|
break;
|
|||
|
|
case 5:
|
|||
|
|
strErr += "检测NG";
|
|||
|
|
break;
|
|||
|
|
default:
|
|||
|
|
strErr += "未知NG类型";
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
return strErr;
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
|
|||
|
|
#region 结果数据上传
|
|||
|
|
/// <summary>
|
|||
|
|
/// 结果数据上传
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="list"></param>
|
|||
|
|
private async Task UpProducResultParamAsync(List<BGearEntity> listBger)
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
if (listBger != null && listBger.Count > 0)
|
|||
|
|
{
|
|||
|
|
foreach (BGearEntity m in listBger)
|
|||
|
|
{
|
|||
|
|
if (m.BarCode != "NG" && m.BarCode != "ERROR" && m.BarCode != "")
|
|||
|
|
{
|
|||
|
|
//var AGearList = CommonMethods.db.QueryList<AGearEntity>(CommonMethods.dBSQL.GetInStationTop1Sql(m.BarCode));
|
|||
|
|
|
|||
|
|
string Mesage = "";
|
|||
|
|
var (success, message) = await CommonMethods.hbgMes.ProducResultParamAsync(CommonMethods.mesConfig.ProductResultParams, CommonMethods.mesConfig.siteCode, CommonMethods.mesConfig.lineCode,
|
|||
|
|
CommonMethods.mesConfig.equipNum, CommonMethods.mesConfig.MaterialCode, CommonMethods.mesConfig.mesUserName, m, MesUploadType.DD);
|
|||
|
|
if (!success)
|
|||
|
|
{
|
|||
|
|
CommonMethods.AddDataMonitorLog(1, $"Code: {m.BarCode}, " + "结果数据上传失败".Translated());
|
|||
|
|
LogHelper.Instance.WriteError($"条码: {m.BarCode}, 结果数据上传失败, {message}", "系统报错");
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
Stopwatch stopWatch = new Stopwatch();
|
|||
|
|
stopWatch.Start();
|
|||
|
|
m.Flag1 = "1";
|
|||
|
|
await CommonMethods.db.UpdateSingleAsync(m, it => new BGearEntity() { Flag1 = m.Flag1 }, it => it.BarCode == m.BarCode);
|
|||
|
|
stopWatch.Stop();
|
|||
|
|
LogHelper.Instance.WriteLog($"上传结果参数 UpdateSingleAsync 耗时: {stopWatch.ElapsedMilliseconds}ms", "loca出站A");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError(ex.Message.ToString(), "系统报错");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 定时补传
|
|||
|
|
/// <summary>
|
|||
|
|
/// 定时补传
|
|||
|
|
/// </summary>
|
|||
|
|
public void ReUpProducResultParam()
|
|||
|
|
{
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
List<BGearEntity> list = CommonMethods.db.QuerySqlList<BGearEntity>(CommonMethods.dBSQL.GetOutFlag1Sql("2"));
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
|
|||
|
|
{
|
|||
|
|
//UpProducResultParam(list);
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"结果数据补传失败, 原因: {ex}", "系统报错");
|
|||
|
|
//throw new Exception(ex.ToString());
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 结构件料盘工位(数据处理)
|
|||
|
|
/// <summary>
|
|||
|
|
/// 结构件料盘工位
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="resByte"></param>
|
|||
|
|
/// <param name="plcModel"></param>
|
|||
|
|
///
|
|||
|
|
|
|||
|
|
private async Task MaterialStation(JYResult<byte[]> bArrays, object plcModel)
|
|||
|
|
{
|
|||
|
|
PlcGroup pf = plcModel as PlcGroup;
|
|||
|
|
var sw = new Stopwatch();
|
|||
|
|
if (bArrays.IsSuccess && bArrays.Content != null)
|
|||
|
|
{
|
|||
|
|
|
|||
|
|
sw.Restart();
|
|||
|
|
#region 初始化数据
|
|||
|
|
List<DGearEntity> list = new List<DGearEntity>();//实体
|
|||
|
|
List<string> listMaterialCode = GetList<string>(1, "");//料盘码
|
|||
|
|
List<short> listRes = GetList<short>(1, 1);//默认为1，良品
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 数据解析
|
|||
|
|
byte[] bytes = bArrays.Content.ByteReverse();
|
|||
|
|
for (int i = 0; i < listMaterialCode.Count; i++)
|
|||
|
|
{
|
|||
|
|
listMaterialCode[i] = StringLib.GetStringFromByteArrayByEncoding(bytes, i * 40, 39, System.Text.Encoding.ASCII).
|
|||
|
|
Replace('\0', ' ').Replace('\r', ' ').Replace(" ", "").Trim();
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
for (int i = 0; i < listMaterialCode.Count; i++)
|
|||
|
|
{
|
|||
|
|
DGearEntity m = new DGearEntity();
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
switch (pf.GroupName)
|
|||
|
|
{
|
|||
|
|
case "结构件料盘B":
|
|||
|
|
m.ChannelNo = 1;
|
|||
|
|
break;
|
|||
|
|
case "结构件料盘D":
|
|||
|
|
m.ChannelNo = 2;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
m.TestTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss");
|
|||
|
|
m.MaterialCode = listMaterialCode[i];
|
|||
|
|
m.MaterialCodes = CommonMethods.mesConfig.MaterialCode;
|
|||
|
|
m.EquipNum = CommonMethods.mesConfig.equipNum;
|
|||
|
|
m.Flag = 0;
|
|||
|
|
if (String.IsNullOrEmpty(m.MaterialCode) || m.MaterialCode.Trim() == "ERROR" || m.MaterialCode.Trim() == "NG")
|
|||
|
|
{
|
|||
|
|
m.MaterialCode = "NG";
|
|||
|
|
m.Result = "NG";
|
|||
|
|
m.Remark = "料盘码不良";
|
|||
|
|
listRes[i] = 2;
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
m.Result = "OK";
|
|||
|
|
m.Remark = "良品";
|
|||
|
|
#region MES对接
|
|||
|
|
if (CommonMethods.sysConfig.MesModeSwitching && CommonMethods.mesConfig.isConnected)
|
|||
|
|
{
|
|||
|
|
var (mesRes, Mesage, mesResType) = await CommonMethods.hbgMes.RawMaterialStationAsync(CommonMethods.mesConfig.MaterialInputInfo,
|
|||
|
|
CommonMethods.mesConfig.MaterialCode, CommonMethods.mesConfig.equipNum, m.MaterialCode);
|
|||
|
|
|
|||
|
|
if (mesRes) //调用接口成功
|
|||
|
|
{
|
|||
|
|
m.Flag = 1;
|
|||
|
|
//本地判断OK，MES判断OK
|
|||
|
|
if (m.Result == "OK" && mesResType == MesResType.D)
|
|||
|
|
{
|
|||
|
|
m.Result = "OK";
|
|||
|
|
m.Remark = m.Remark + Mesage;
|
|||
|
|
listRes[i] = 1;
|
|||
|
|
}
|
|||
|
|
//本地判断OK，MES判断NG
|
|||
|
|
else if (m.Result == "OK" && mesResType != MesResType.D)
|
|||
|
|
{
|
|||
|
|
switch (mesResType)
|
|||
|
|
{
|
|||
|
|
case MesResType.B:
|
|||
|
|
m.Result = "MES NG";
|
|||
|
|
m.Remark = $"{Mesage}";
|
|||
|
|
listRes[i] = 9;
|
|||
|
|
break;
|
|||
|
|
default:
|
|||
|
|
m.Result = "MES NG";
|
|||
|
|
m.Remark = $"{Mesage}";
|
|||
|
|
listRes[i] = 9;
|
|||
|
|
break;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
//其他情况
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
m.Result = " MES NG";
|
|||
|
|
m.Remark = Mesage;
|
|||
|
|
listRes[i] = 9;
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
m.Result = " MES NG";
|
|||
|
|
m.Remark = Mesage;
|
|||
|
|
listRes[i] = 9;
|
|||
|
|
if (Mesage.Contains("接口调用失败"))
|
|||
|
|
{
|
|||
|
|
listRes[i] = 10;
|
|||
|
|
CommonMethods.AddLog(false, $"原材料上传失败，请联系IT人员检查MES网络或服务器");
|
|||
|
|
LogHelper.Instance.WriteLog($"原材料上传失败，请联系IT人员检查MES网络或服务器", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
}
|
|||
|
|
list.Add(m);
|
|||
|
|
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"结构件料盘线程数据解析：{ex}", "系统报错");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
JYResult result1 = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue(pf.VarList[2].VarAddress, listRes.ToArray(), PLC.DataType.ArrShort);//判断结果写入PLC
|
|||
|
|
|
|||
|
|
JYResult result3 = CommonMethods.plcDevices[pf.PlcNum - 1].WriteValue(pf.VarList[0].VarAddress, 0);//置位
|
|||
|
|
//数据存储 -异步处理
|
|||
|
|
|
|||
|
|
await SaveMaterialData(list);
|
|||
|
|
|
|||
|
|
sw.Stop();
|
|||
|
|
////输出上料数据处理耗时：
|
|||
|
|
CommonMethods.AddDataMonitorLog(0, $"结构件料盘线程共耗时：{sw.Elapsed.TotalMilliseconds}ms");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
/// <summary>
|
|||
|
|
/// 结构件料盘保存
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="list"></param>
|
|||
|
|
private async Task SaveMaterialData(List<DGearEntity> list)
|
|||
|
|
{
|
|||
|
|
//数据的保存
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
if (list != null && list.Count > 0)
|
|||
|
|
{
|
|||
|
|
string strRes = "";
|
|||
|
|
foreach (DGearEntity m in list)
|
|||
|
|
{
|
|||
|
|
if (m.MaterialCode != "NG")
|
|||
|
|
{
|
|||
|
|
bool b1 = await CommonMethods.db.AddReturnBoolAsync<DGearEntity>(m);
|
|||
|
|
strRes = b1 ? ",本存Yes" : ",本存No";
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
strRes = ",不存储";
|
|||
|
|
}
|
|||
|
|
m.Remark = m.Remark + strRes;
|
|||
|
|
}
|
|||
|
|
//数据显示
|
|||
|
|
CommonMethods.ShowMaterialDelegate.Invoke(list);
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"结构件料盘数据List为空", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"结构件料盘保存处理异常：{ex}", "SysErrorLog");
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
#region 创建空的数组List
|
|||
|
|
public List<T> GetList<T>(int num, T data)
|
|||
|
|
{
|
|||
|
|
List<T> list = new List<T>();
|
|||
|
|
for (int i = 0; i < num; i++)
|
|||
|
|
{
|
|||
|
|
list.Add(data);
|
|||
|
|
}
|
|||
|
|
return list;
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
public List<MesResType> GetMesType(int Num)
|
|||
|
|
{
|
|||
|
|
List<MesResType> mesResTypes = new List<MesResType>();
|
|||
|
|
for (int i = 0; i < Num; i++)
|
|||
|
|
{
|
|||
|
|
mesResTypes.Add(MesResType.UnKnow);
|
|||
|
|
}
|
|||
|
|
return mesResTypes;
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
/// <summary>
|
|||
|
|
/// PLC内批量写\0
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="Num"></param>
|
|||
|
|
/// <returns></returns>
|
|||
|
|
public string GetString_0(int Num)
|
|||
|
|
{
|
|||
|
|
string ff = "";
|
|||
|
|
for (int i = 0; i < Num; i++)
|
|||
|
|
{
|
|||
|
|
ff = ff.Insert(ff.Length, "\0");
|
|||
|
|
}
|
|||
|
|
return ff;
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
public string GetBarCodeNum(int Num)
|
|||
|
|
{
|
|||
|
|
string CodeNo = "";
|
|||
|
|
int CodeLenth = Num.ToString().Length;
|
|||
|
|
|
|||
|
|
switch (CodeLenth)
|
|||
|
|
{
|
|||
|
|
case 1:
|
|||
|
|
return CodeNo = $"00000{Num}";
|
|||
|
|
case 2:
|
|||
|
|
return CodeNo = $"0000{Num}";
|
|||
|
|
case 3:
|
|||
|
|
return CodeNo = $"000{Num}";
|
|||
|
|
case 4:
|
|||
|
|
return CodeNo = $"00{Num}";
|
|||
|
|
case 5:
|
|||
|
|
return CodeNo = $"0{Num}";
|
|||
|
|
default:
|
|||
|
|
return CodeNo = $"{Num}";
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
/// <summary>
|
|||
|
|
/// 检测数据是否只包含字母加数字
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="input"></param>
|
|||
|
|
/// <returns></returns>
|
|||
|
|
public bool IsAlphaNumeric(string input)
|
|||
|
|
{
|
|||
|
|
// 使用正则表达式检查是否只包含字母和数字
|
|||
|
|
return Regex.IsMatch(input, "^[a-zA-Z0-9]+$");
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
#region 方法
|
|||
|
|
/// <summary>
|
|||
|
|
/// 下料数据保存本地
|
|||
|
|
/// </summary>
|
|||
|
|
/// <param name="strData"></param>
|
|||
|
|
private void BlankingDataSaveLocal(string strData)
|
|||
|
|
{
|
|||
|
|
#region
|
|||
|
|
string savePath = string.Format(@"{0}\{1}\{2}\{3}\", @"D:\LocalData", DateTime.Now.Year, DateTime.Now.Month, DateTime.Now.Day);
|
|||
|
|
bool acquiredLock = false;
|
|||
|
|
Monitor.TryEnter(FileLock, ref acquiredLock);
|
|||
|
|
|
|||
|
|
if (!Directory.Exists(savePath))
|
|||
|
|
{
|
|||
|
|
Directory.CreateDirectory(savePath);
|
|||
|
|
}
|
|||
|
|
try
|
|||
|
|
{
|
|||
|
|
if (acquiredLock)
|
|||
|
|
{
|
|||
|
|
string strFileName = System.DateTime.Now.ToString("yyyyMMdd") + ".csv";//yyyyMMdd.csv
|
|||
|
|
|
|||
|
|
if (!File.Exists(savePath + strFileName)) //如果文件不存在，创建文件，并保存到本地
|
|||
|
|
{
|
|||
|
|
string strProlnfoFileHead = string.Empty;
|
|||
|
|
foreach (var item in CommonMethods.m_DBCtrl.HeaderTextOut)
|
|||
|
|
{
|
|||
|
|
strProlnfoFileHead += item + ",";
|
|||
|
|
}
|
|||
|
|
strProlnfoFileHead = strProlnfoFileHead.TrimEnd(',');
|
|||
|
|
|
|||
|
|
strProlnfoFileHead = strProlnfoFileHead.Substring(strProlnfoFileHead.IndexOf(',') + 1);
|
|||
|
|
|
|||
|
|
StreamWriter sw = new StreamWriter(savePath + strFileName, true, Encoding.GetEncoding("GB2312"));
|
|||
|
|
sw.WriteLine(strProlnfoFileHead);
|
|||
|
|
sw.WriteLine(strData);
|
|||
|
|
|
|||
|
|
sw.Flush();
|
|||
|
|
sw.Close();
|
|||
|
|
sw.Dispose();
|
|||
|
|
}
|
|||
|
|
else
|
|||
|
|
{
|
|||
|
|
StreamWriter sw = new StreamWriter(savePath + strFileName, true, Encoding.GetEncoding("GB2312"));
|
|||
|
|
sw.WriteLine(strData);
|
|||
|
|
|
|||
|
|
sw.Flush();
|
|||
|
|
sw.Close();
|
|||
|
|
sw.Dispose();
|
|||
|
|
}
|
|||
|
|
Monitor.Exit(FileLock);
|
|||
|
|
}
|
|||
|
|
}
|
|||
|
|
catch (Exception ex)
|
|||
|
|
{
|
|||
|
|
LogHelper.Instance.WriteError($"下料数据保存异常:{ex}", "SysErrorLog");
|
|||
|
|
if (acquiredLock)
|
|||
|
|
{ Monitor.Exit(FileLock); }
|
|||
|
|
}
|
|||
|
|
#endregion
|
|||
|
|
|
|||
|
|
}
|
|||
|
|
|
|||
|
|
#endregion
|
|||
|
|
}
|
|||
|
|
}
|