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出站ng判定整理，传mes接口，

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ldw
2025-07-30 19:17:31 +08:00
parent d2ad7d7d13
commit a5cf420f99
9 changed files with 165 additions and 238 deletions
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JinYuan.ControlCenter/ControlCenter_Plc.cs
+98 -173
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@@ -157,112 +157,37 @@ namespace JinYuan.ControlCenters
// return Result;
//}
/// <summary>
/// 判断总结果
/// 判断总结果 Code_NG
/// </summary>
private int JudgmentResult(int A, int B, int C, int D, int E, int F, int G, int H, int I, int J, int K, int L, int M, int N)
{
//条码，芯包重量，芯包侧厚，芯包CCD极性检测，电芯裁切粘连，电芯裁切毛刺，芯包铜焊印位置，
//芯包正面极耳撕裂H，芯包背面极耳撕裂，芯包正面极耳翻折J，芯包背面极耳翻折,测厚压力结果,
//焊前CCD检测结果,铝焊印位置判定结果
//目前先判断条码，芯包重量，芯包侧厚，芯包CCD极性检测，芯包正面极耳撕裂，芯包正面极耳翻折
private int JudgmentResult(int Code_NG, int[,] CCD_Data,int codeIndex)
{
int Result = 0;
OK_NG = "OK";
if (A == 2 || B == 2 || C == 2 || D == 2 || H == 2 || J == 2)
{
//ed
Result = 2;
OK_NG = "NG";
}
else if (A == 1 && B == 1 && C == 1 && D == 1 && H == 1 && J == 1)
{
Result = 1;
OK_NG = "OK";
}
else
{
Result = 1;
OK_NG = "OK";
}
if (A == 2)
//是否有条码NG 1 = OK 2 = NG
if (Code_NG == 2)
{
NG_Type += "无条码_";
OK_NG = "NG";
Result = 2;
}
if (B == 2)
//CCD 判定
for (int i = 0; i < 27; i++)
{
NG_Type += "芯包重量1NG_";
//return 2;
Result = 2;
}
if (C == 2)
{
NG_Type += "芯包侧厚NG_";
//return 2;
Result = 2;
}
if (D == 2)
{
NG_Type += "芯包CCD极性检测NG_";
//return 2;
Result = 2;
}
//CCD 0 = OK 1 = NG 2 缺图NG
if (CCD_Data[codeIndex, i] == 1)
{
NG_Type += $"CCD{i}NG_";
OK_NG = "NG";
Result = 2;
}
if (CCD_Data[codeIndex, i] == 2)
{
NG_Type += $"CCD{i}缺图NG_";
OK_NG = "NG";
Result = 2;
}
}
//if (E == 2)
//{
// NG_Type += "电芯裁切粘连NG_";
// //return 2;
//}
//if (F == 2)
//{
// NG_Type += "电芯裁切毛刺NG_";
// //return 2;
//}
//if (G == 2)
//{
// NG_Type += "芯包铜焊印位置判定NG_";
// //return 2;
//}
if (H == 2)
{
NG_Type += "芯包正面极耳撕裂NG_";
//return 2;
}
//if (I == 2)
//{
// NG_Type += "芯包背面极耳撕裂NG_";
// //return 2;
//}
if (J == 2)
{
NG_Type += "芯包正面极耳翻折NG_";
//return 2;
}
//if (K == 2)
//{
// NG_Type += "芯包背面极耳翻折NG_";
// //return 2;
//}
if (L == 2)
{
NG_Type += "测厚压力NG_";
//return 2;
}
if (M == 2)
{
NG_Type += "焊前CCD检测NG_";
//return 2;
}
if (N == 2)
{
NG_Type += "铝焊印位置判定NG_";
//return 2;
}
if (Result == 1)
{
NG_Type += "OK_";
}
return Result;
}
#region 上料工位(数据处理)
@@ -1747,17 +1672,22 @@ namespace JinYuan.ControlCenters
AGearEntity TT = new AGearEntity();
//极限件标志
int ChallengeFlag = 0;
//芯包信息1 D3300~D3326
//芯包信息2 D3330~D3356
//芯包信息3 D3360~D3386
for (int j = 0; j < 27; j++)
//芯包信息1 D3300~D3327
//芯包信息2 D3330~D3357
//芯包信息3 D3360~D3387
for (int j = 0; j < 28; j++)
{
m.CCD_Data[i,j] = ShortLib.GetShortFromByteArray(bArrays.Content, 200 + i * 30 * 2 + j * 2, DataFormat.CDAB);
}
for (int j = 0; j < 3; j++)
//电芯1缺陷代码 D3400~D3427
//电芯2缺陷代码 D3430~D3457
//电芯3缺陷代码 D3460~D3487
for (int j = 0; j < 28; j++)
{
m.Thickness_Data[i, j] = FloatLib.GetFloatFromByteArray(bArrays.Content, 400 + i * 30 * 2 + j * 4, DataFormat.CDAB);
m.list_Data1[i, j] = ShortLib.GetShortFromByteArray(bArrays.Content, 400 + i * 30 * 2 + j * 2, DataFormat.CDAB);
}
//电池厚度 D3500 D3502 D3504
m.Thickness_Data[i] = FloatLib.GetFloatFromByteArray(bArrays.Content, 600 + i * 4, DataFormat.CDAB);
//芯包扫码时间
//m.ScanTime[i] = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss");
@@ -1808,38 +1738,40 @@ namespace JinYuan.ControlCenters
//不良代码判定
List<string> NGcodeList = new List<string>();
NGcodeList = NGcode(m.list_Data1[i, 10], m.list_Data1[i, 11], m.list_Data1[i, 12], m.list_Data1[i, 15], m.list_Data1[i, 26], m.list_Data1[i, 16]
, m.list_Data1[i, 17], m.list_Data1[i, 18], m.list_Data1[i, 19], m.list_Data1[i, 23], m.list_Data1[i, 24], m.list_Data1[i, 25], m.list_Data1[i, 27]);
NGcodeList = NGWGcode(m.list_Data1,i);
// NGcode(m.list_Data1[i, 10], m.list_Data1[i, 11], m.list_Data1[i, 12], m.list_Data1[i, 15], m.list_Data1[i, 26], m.list_Data1[i, 16]
//, m.list_Data1[i, 17], m.list_Data1[i, 18], m.list_Data1[i, 19], m.list_Data1[i, 23], m.list_Data1[i, 24], m.list_Data1[i, 25], m.list_Data1[i, 27]);
//电芯CCD判定结果
#region //电芯CCD判定结果
m.CCDResult1 = m.CCD_Data[i, 0] == 0 ? "OK" : (m.CCD_Data[i, 0] == 1 ? "NG" : "缺图");
m.CCDResult2 = m.CCD_Data[i, 1] == 0 ? "OK" : (m.CCD_Data[i, 1] == 1 ? "NG" : "缺图");
m.CCDResult3 = m.CCD_Data[i, 2] == 0 ? "OK" : (m.CCD_Data[i, 2] == 1 ? "NG" : "缺图");
m.CCDResult4 = m.CCD_Data[i, 3] == 0 ? "OK" : (m.CCD_Data[i, 3] == 1 ? "NG" : "缺图");
m.CCDResult5 = m.CCD_Data[i, 4] == 0 ? "OK" : (m.CCD_Data[i, 4] == 1 ? "NG" : "缺图");
m.CCDResult6 = m.CCD_Data[i, 5] == 0 ? "OK" : (m.CCD_Data[i, 5] == 1 ? "NG" : "缺图");
m.CCDResult7 = m.CCD_Data[i, 6] == 0 ? "OK" : (m.CCD_Data[i, 6] == 1 ? "NG" : "缺图");
m.CCDResult8 = m.CCD_Data[i, 7] == 0 ? "OK" : (m.CCD_Data[i, 7] == 1 ? "NG" : "缺图");
m.CCDResult9 = m.CCD_Data[i, 8] == 0 ? "OK" : (m.CCD_Data[i, 8] == 1 ? "NG" : "缺图");
m.CCDResult10 = m.CCD_Data[i, 9] == 0 ? "OK" : (m.CCD_Data[i, 9] == 1 ? "NG" : "缺图");
m.CCDResult11 = m.CCD_Data[i, 10] == 0 ? "OK" : (m.CCD_Data[i, 10] == 1 ? "NG" : "缺图");
m.CCDResult12 = m.CCD_Data[i, 11] == 0 ? "OK" : (m.CCD_Data[i, 11] == 1 ? "NG" : "缺图");
m.CCDResult13 = m.CCD_Data[i, 12] == 0 ? "OK" : (m.CCD_Data[i, 12] == 1 ? "NG" : "缺图");
m.CCDResult14 = m.CCD_Data[i, 13] == 0 ? "OK" : (m.CCD_Data[i, 13] == 1 ? "NG" : "缺图");
m.CCDResult15 = m.CCD_Data[i, 14] == 0 ? "OK" : (m.CCD_Data[i, 14] == 1 ? "NG" : "缺图");
m.CCDResult16 = m.CCD_Data[i, 15] == 0 ? "OK" : (m.CCD_Data[i, 15] == 1 ? "NG" : "缺图");
m.CCDResult17 = m.CCD_Data[i, 16] == 0 ? "OK" : (m.CCD_Data[i, 16] == 1 ? "NG" : "缺图");
m.CCDResult18 = m.CCD_Data[i, 17] == 0 ? "OK" : (m.CCD_Data[i, 17] == 1 ? "NG" : "缺图");
m.CCDResult19 = m.CCD_Data[i, 18] == 0 ? "OK" : (m.CCD_Data[i, 18] == 1 ? "NG" : "缺图");
m.CCDResult20 = m.CCD_Data[i, 19] == 0 ? "OK" : (m.CCD_Data[i, 19] == 1 ? "NG" : "缺图");
m.CCDResult21 = m.CCD_Data[i, 20] == 0 ? "OK" : (m.CCD_Data[i, 20] == 1 ? "NG" : "缺图");
m.CCDResult22 = m.CCD_Data[i, 21] == 0 ? "OK" : (m.CCD_Data[i, 21] == 1 ? "NG" : "缺图");
m.CCDResult23 = m.CCD_Data[i, 22] == 0 ? "OK" : (m.CCD_Data[i, 22] == 1 ? "NG" : "缺图");
m.CCDResult24 = m.CCD_Data[i, 23] == 0 ? "OK" : (m.CCD_Data[i, 23] == 1 ? "NG" : "缺图");
m.CCDResult25 = m.CCD_Data[i, 24] == 0 ? "OK" : (m.CCD_Data[i, 24] == 1 ? "NG" : "缺图");
m.CCDResult26 = m.CCD_Data[i, 25] == 0 ? "OK" : (m.CCD_Data[i, 25] == 1 ? "NG" : "缺图");
m.CCDResult27 = m.CCD_Data[i, 26] == 0 ? "OK" : (m.CCD_Data[i, 26] == 1 ? "NG" : "缺图");
m.CCDResult1 = m.CCD_Data[i, 0] == 1 ? "OK" : (m.CCD_Data[i, 0] == 0 ? "NG" : "缺图");
m.CCDResult2 = m.CCD_Data[i, 1] == 1 ? "OK" : (m.CCD_Data[i, 1] == 0 ? "NG" : "缺图");
m.CCDResult3 = m.CCD_Data[i, 2] == 1 ? "OK" : (m.CCD_Data[i, 2] == 0 ? "NG" : "缺图");
m.CCDResult4 = m.CCD_Data[i, 3] == 1 ? "OK" : (m.CCD_Data[i, 3] == 0 ? "NG" : "缺图");
m.CCDResult5 = m.CCD_Data[i, 4] == 1 ? "OK" : (m.CCD_Data[i, 4] == 0 ? "NG" : "缺图");
m.CCDResult6 = m.CCD_Data[i, 5] == 1 ? "OK" : (m.CCD_Data[i, 5] == 0 ? "NG" : "缺图");
m.CCDResult7 = m.CCD_Data[i, 6] == 1 ? "OK" : (m.CCD_Data[i, 6] == 0 ? "NG" : "缺图");
m.CCDResult8 = m.CCD_Data[i, 7] == 1 ? "OK" : (m.CCD_Data[i, 7] == 0 ? "NG" : "缺图");
m.CCDResult9 = m.CCD_Data[i, 8] == 1 ? "OK" : (m.CCD_Data[i, 8] == 0 ? "NG" : "缺图");
m.CCDResult10 = m.CCD_Data[i, 9] == 1 ? "OK" : (m.CCD_Data[i, 9] == 0 ? "NG" : "缺图");
m.CCDResult11 = m.CCD_Data[i, 10] == 1 ? "OK" : (m.CCD_Data[i, 10] == 0 ? "NG" : "缺图");
m.CCDResult12 = m.CCD_Data[i, 11] == 1 ? "OK" : (m.CCD_Data[i, 11] == 0 ? "NG" : "缺图");
m.CCDResult13 = m.CCD_Data[i, 12] == 1 ? "OK" : (m.CCD_Data[i, 12] == 0 ? "NG" : "缺图");
m.CCDResult14 = m.CCD_Data[i, 13] == 1 ? "OK" : (m.CCD_Data[i, 13] == 0 ? "NG" : "缺图");
m.CCDResult15 = m.CCD_Data[i, 14] == 1 ? "OK" : (m.CCD_Data[i, 14] == 0 ? "NG" : "缺图");
m.CCDResult16 = m.CCD_Data[i, 15] == 1 ? "OK" : (m.CCD_Data[i, 15] == 0 ? "NG" : "缺图");
m.CCDResult17 = m.CCD_Data[i, 16] == 1 ? "OK" : (m.CCD_Data[i, 16] == 0 ? "NG" : "缺图");
m.CCDResult18 = m.CCD_Data[i, 17] == 1 ? "OK" : (m.CCD_Data[i, 17] == 0 ? "NG" : "缺图");
m.CCDResult19 = m.CCD_Data[i, 18] == 1 ? "OK" : (m.CCD_Data[i, 18] == 0 ? "NG" : "缺图");
m.CCDResult20 = m.CCD_Data[i, 19] == 1 ? "OK" : (m.CCD_Data[i, 19] == 0 ? "NG" : "缺图");
m.CCDResult21 = m.CCD_Data[i, 20] == 1 ? "OK" : (m.CCD_Data[i, 20] == 0 ? "NG" : "缺图");
m.CCDResult22 = m.CCD_Data[i, 21] == 1 ? "OK" : (m.CCD_Data[i, 21] == 0 ? "NG" : "缺图");
m.CCDResult23 = m.CCD_Data[i, 22] == 1 ? "OK" : (m.CCD_Data[i, 22] == 0 ? "NG" : "缺图");
m.CCDResult24 = m.CCD_Data[i, 23] == 1 ? "OK" : (m.CCD_Data[i, 23] == 0 ? "NG" : "缺图");
m.CCDResult25 = m.CCD_Data[i, 24] == 1 ? "OK" : (m.CCD_Data[i, 24] == 0 ? "NG" : "缺图");
m.CCDResult26 = m.CCD_Data[i, 25] == 1 ? "OK" : (m.CCD_Data[i, 25] == 0 ? "NG" : "缺图");
m.CCDResult27 = m.CCD_Data[i, 26] == 1 ? "OK" : (m.CCD_Data[i, 26] == 0 ? "NG" : "缺图");
m.CCDResult28 = m.CCD_Data[i, 27] == 1 ? "OK" : (m.CCD_Data[i, 27] == 0 ? "NG" : "缺图");
#endregion
m.CSBYHASCANNINGTIME = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss");
@@ -1848,31 +1780,18 @@ namespace JinYuan.ControlCenters
m.CSBYHINSTATIONTIME = m.ScanTime[0];
m.CSBYHOUTSTATIONTIME = m.ScanTime[1];
m.Thickness1 = SaveTwoNum(m.Thickness_Data[i, 0]);
m.Thickness2 = SaveTwoNum(m.Thickness_Data[i, 1]);
m.Thickness3 = SaveTwoNum(m.Thickness_Data[i, 2]);
//电芯1厚度数据1,2,3 改为 电芯1厚度 ；3字段只需1字段
m.Thickness1 = SaveTwoNum(m.Thickness_Data[i]);
m.Thickness2 = SaveTwoNum(m.Thickness_Data[i]);
m.Thickness3 = SaveTwoNum(m.Thickness_Data[i]);
//条码，芯包重量，芯包侧厚，芯包CCD极性检测，电芯裁切粘连，电芯裁切毛刺，芯包焊印位置，
//芯包正面极耳撕裂，芯包背面极耳撕裂，芯包正面极耳翻折，芯包背面极耳翻折
if (Code_NG == 1)
{
for (int ii = 0; ii < 27; ii++)
{
if (m.CCD_Data[i, ii] != 0)
{
MyRes[i] = m.CCD_Data[i, ii];
break;
}
}
}
else
MyRes[i] = 1;
//MyRes[i] = JudgmentResult(Code_NG, m.CCD_Data);
//芯包OKNG结果值判定
MyRes[i] = JudgmentResult(Code_NG, m.CCD_Data,i);
m.Result = MyRes[i];
m.CSBYHOUTSTATIONJUDGMENTRESULT = m.judgment_result[i] = OK_NG;
m.CSBYHOUTSTATIONJUDGMENTRESULT = m.judgment_result[i] = OK_NG;
m.Remark += NG_Type;
@@ -1920,12 +1839,7 @@ namespace JinYuan.ControlCenters
{
//MES出站判定结果
m.Result = MyRes[i];
////芯包重量1判定结果
//if (m.list_Data1[i, 10] == 2) { m.Remark += "芯包重量NG,"; }
////芯包侧厚判定结果
//if (m.list_Data1[i, 11] == 2) { m.Remark += "芯包侧厚NG,"; }
////芯包CCD极性检测结果
//if (m.list_Data1[i, 12] == 2) { m.Remark += "芯包CCD极性检测NG,"; }
m.Remark += MesMessage;
}
else
@@ -1951,12 +1865,7 @@ namespace JinYuan.ControlCenters
m.Result = MyRes[i] = 2;
break;
}
////芯包重量1判定结果
//if (m.list_Data1[i, 10] == 2) { m.Remark += "芯包重量NG,"; }
////芯包侧厚判定结果
//if (m.list_Data1[i, 11] == 2) { m.Remark += "芯包侧厚NG,"; }
////芯包CCD极性检测结果
//if (m.list_Data1[i, 12] == 2) { m.Remark += "芯包CCD极性检测NG,"; }
m.Remark += MesMessage;
}
//发送产品结果参数给MES
@@ -1984,13 +1893,7 @@ namespace JinYuan.ControlCenters
else
{
m.Result = MyRes[i] = 2;
m.Remark += "本地存储";
//芯包重量1判定结果
if (m.list_Data1[i, 10] == 2) { m.Remark += ",芯包重量NG"; }
//芯包侧厚判定结果
if (m.list_Data1[i, 11] == 2) { m.Remark += ",芯包侧厚NG"; }
//芯包CCD极性检测结果
if (m.list_Data1[i, 12] == 2) { m.Remark += ",芯包CCD极性检测NG"; }
m.Remark += "本地存储";
m.UpState = "未上传";
}
//极限件发3给PLC
@@ -2219,9 +2122,31 @@ namespace JinYuan.ControlCenters
return NGcodelist;
}
/// <summary>
/// 下料外观检不良代码
/// </summary>
/// <returns></returns>
public List<string> NGWGcode(short[,] serialNum,int index)
{
List<string> NGcodelist = new List<string>();
var ngType = "A";
for (int i = 0; i < 28; i++)
{
if (serialNum[index,i] == 4 || serialNum[index,i] == 150 || serialNum[index, i] == 151)
ngType = "P";
if (serialNum[index, i] > 0)
{
var strserialNum = serialNum[index, i].ToString().PadLeft(3, '0');
NGcodelist.Add($"PFV{ngType}{strserialNum}");
}
}
return NGcodelist;
}
#endregion
#region NG下料不良代码
#region NG下料不良代码
public List<string> NGCarcode(int a, int b, int c)
{
//芯包重量、测厚位移、极性