467 lines
22 KiB
C#
467 lines
22 KiB
C#
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using JinYuan.CommunicationLib.Enum;
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using JinYuan.DataConvertLib;
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using JinYuan.Helper;
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using JinYuan.MES.Enums;
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using JinYuan.MES.Models;
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using JinYuan.Models;
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using JinYuan.VirtualDataLibrary;
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using PLCCommunication;
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using PLCCommunication.Language;
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using System;
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using System.Collections;
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using System.Collections.Generic;
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using System.Linq;
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using System.Threading;
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using System.Threading.Tasks;
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using HslCommunication.ModBus;
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namespace JinYuan.ControlCenters
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{
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public partial class ControlCenter
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{
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#region 刷新12小时产能
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public void Refresh12HourProdQty()
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{
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List<Chart12HourData> chart12Hours = new List<Chart12HourData>();
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int j = 0;
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int m = 0;
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int n = 0;
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DateTime dtTime = DateTime.Now;
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string strDate = dtTime.ToString("yyyy-MM-dd");
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int Hour = GetHour();
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var listTotal = CommonMethods.db.QueryWhereList<Hourprod>(t => t.FDate == strDate);// 查询稼动率表中total数据
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if (listTotal != null && listTotal.Count > 0)
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{
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for (int i = 1; i < 13; i++)
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{
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#region X轴数据
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if (CommonMethods.strClass != "白班")
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{
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j = i + 21;
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if (j >= 25 && j < 26)
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{
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m = j - 2;
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n = j - 25;
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}
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else if (j >= 26)
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{
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m = j - 26;
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n = j - 25;
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}
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else
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{
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m = j - 2;
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n = j - 1;
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}
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}
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else
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{
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j = i + 9;
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m = j - 2;
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n = j - 1;
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}
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#endregion
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int Fhour = Convert.ToInt32(m);
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var hour1 = listTotal.Where(p => p.FHour == Fhour).FirstOrDefault();
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int ProdALLQty = 0;
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int ProdOKQty = 0;
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int ProdNGQty = 0;
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string strOkRatio = "0.00";
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if (hour1 != null)
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{
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ProdALLQty += hour1.ProdIn;
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ProdOKQty += hour1.ProdOut;
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}
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ProdNGQty = ProdALLQty - ProdOKQty;
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if (ProdOKQty >= 0 && ProdALLQty > 0)
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{
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strOkRatio = (Math.Round(decimal.Parse(ProdOKQty.ToString()) / decimal.Parse(ProdALLQty.ToString()), 4)).ToString();
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}
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else
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{
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strOkRatio = "0.00";
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}
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chart12Hours.Add(new Chart12HourData()
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{
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DisplayTime = m + ":30~" + (n) + ":30",
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ProdIn = ProdALLQty,
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ProdOut = ProdOKQty,
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ProdNg = ProdNGQty,
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OKRatio = strOkRatio
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});
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}
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}
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else
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{
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for (int i = 1; i < 13; i++)
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{
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#region X轴数据
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if (CommonMethods.strClass != "白班")
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{
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j = i + 21;
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if (j >= 25 && j < 26)
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{
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m = j - 2;
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n = j - 25;
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}
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else if (j >= 26)
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{
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m = j - 26;
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n = j - 25;
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}
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else
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{
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m = j - 2;
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n = j - 1;
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}
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}
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else
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{
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j = i + 9;
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m = j - 2;
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n = j - 1;
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}
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#endregion
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Random rand = new Random();
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int ranOK = rand.Next(1000, 3000);
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int ranNG = rand.Next(400, 1200);
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int total = ranOK + ranNG;
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chart12Hours.Add(new Chart12HourData()
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{
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DisplayTime = m + ":30~" + n + ":30",
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ProdIn = ranOK + ranNG,
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ProdOut = ranOK,
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ProdNg = ranNG,
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OKRatio = (Math.Round(decimal.Parse(ranOK.ToString()) / decimal.Parse(total.ToString()) * 0.01m, 2) * 100).ToString()
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});
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}
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}
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if (chart12Hours != null)
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{
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CommonMethods.Lst_Prod12HourData = chart12Hours;
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}
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}
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public int GetHour()
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{
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DateTime now = DateTime.Now;
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int nowHour = Convert.ToInt32($"{now.Hour}30");
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int hour = 0;
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if (CommonMethods.LastHour != nowHour)
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{
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hour = Convert.ToInt32($"{now.Hour - 1}30");
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if (now.Hour == 0)
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{
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hour = 2330;
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}
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}
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else
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{
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hour = Convert.ToInt32($"{now.Hour}30");
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}
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return hour;
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}
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#endregion
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#region 检测项不良
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/// <summary>
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/// 读取检测项不良
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/// </summary>
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private void GetDefectTypeQty()
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{
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try
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{
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if (CommonMethods.Lst_DefectTypeQty.Count <= 0)
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{
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "极性检测不良", DataCount = 0 });
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "称重不良", DataCount = 0 });
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "铜极耳剪切不良", DataCount = 0 });
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "铝极耳剪切不良", DataCount = 0 });
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//CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "厚度不良", DataCount = 0 });
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//CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "焊前CCD正极耳顶面不良", DataCount = 0 });
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}
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else //读取PLC数据
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{
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if (CommonMethods.plcDevice != null && CommonMethods.plcDevice.IsConnected)
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{
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Task.Run(() =>
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{
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try
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{
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int ProdDRFIDNgQty = CommonMethods.PlcLink.ReadInt16("D1000");//极性检测不良
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int ProdDXNgQty = CommonMethods.PlcLink.ReadInt16("D1002");//称重不良
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int ProdGRFIDNgQty = CommonMethods.PlcLink.ReadInt16("D1006");//铜极耳剪切不良
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int ProdYLZNgQty = CommonMethods.PlcLink.ReadInt16("D1004");//铝极耳剪切不良
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//從PLC讀取數據賦值給到NGList
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "极性检测不良").FirstOrDefault().DataCount = ProdDRFIDNgQty;
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "称重不良").FirstOrDefault().DataCount = ProdDXNgQty;
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "铜极耳剪切不良").FirstOrDefault().DataCount = ProdGRFIDNgQty;
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "铝极耳剪切不良").FirstOrDefault().DataCount = ProdYLZNgQty;
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}
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catch (Exception ex)
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{
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LogHelper.Instance.WriteEX(ex);
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}
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});
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}
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}
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}
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catch (Exception ex)
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{
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LogHelper.Instance.WriteEX(ex);
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}
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}
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#endregion
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#region 智能电表 ---默认D1100开始
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public void GetEnergyData()
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{
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ModbusRtu busRtuClient = new ModbusRtu();
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if (CommonMethods.plcDevice != null && CommonMethods.plcDevice.IsConnected)
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{
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List<ElectricEnergy> listM = new List<ElectricEnergy>();
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List<float> ListF = new List<float>();
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List<string> listAddre = new List<string>()
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{
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"D1100","D1102","D1104","D1106","D1108","D1110","D1112","D1114","D1116","D1118","D1120","D1122","D1124","D1126"
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};
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try
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{
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busRtuClient.SerialPortInni(sp =>
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{
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sp.PortName = "COM1";
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sp.BaudRate = 9600;
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sp.DataBits = 8;
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sp.StopBits = System.IO.Ports.StopBits.One;
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sp.Parity = System.IO.Ports.Parity.None;
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});
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busRtuClient.DataFormat = HslCommunication.Core.DataFormat.CDAB;
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busRtuClient.Open(); // 打开
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if (busRtuClient.IsOpen())
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{
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// 读取数据
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HslCommunication.OperateResult<byte[]> readResult = busRtuClient.Read("35", 30);
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HslCommunication.OperateResult<byte[]> readResult1 = busRtuClient.Read("3", 2);
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if (readResult.IsSuccess && readResult1.IsSuccess)
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{
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//DPT
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Byte DptH = busRtuClient.ByteTransform.TransByte(readResult.Content, 0);//高8位
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Byte DptL = busRtuClient.ByteTransform.TransByte(readResult.Content, 1);//低8位
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//DPQ
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Byte DpqH = busRtuClient.ByteTransform.TransByte(readResult.Content, 2);//高8位
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Byte DpqL = busRtuClient.ByteTransform.TransByte(readResult.Content, 3);//低8位
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ElectricEnergy m = new ElectricEnergy();
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Decimal q = busRtuClient.ByteTransform.TransUInt16(readResult.Content, 56);
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Decimal w = busRtuClient.ByteTransform.TransUInt16(readResult.Content, 58);
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m.pt = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult1.Content, 0)); //电压变比 D1124
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m.ct = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult1.Content, 2)); //电流变比 D1126
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Decimal Power = (q * 65536 + w) / 1000;
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m.AccumulatedElectricity = Convert.ToDecimal(Power * m.pt * m.ct); //有功电能（累计电能）D1100
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ListF.Add((float)m.AccumulatedElectricity.Value);
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//电压
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m.PhaseVoltageA = Convert.ToDecimal(busRtuClient.ByteTransform.TransUInt16(readResult.Content, 4) * Math.Pow(10, DptH - 4)); //A相电压 D1102
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m.PhaseVoltageB = Convert.ToDecimal(busRtuClient.ByteTransform.TransUInt16(readResult.Content, 6) * Math.Pow(10, DptH - 4));//B相电压 D1104
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m.PhaseVoltageC = Convert.ToDecimal(busRtuClient.ByteTransform.TransUInt16(readResult.Content, 8) * Math.Pow(10, DptH - 4));//C相电压 D1106
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ListF.Add((float)m.PhaseVoltageA.Value);
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ListF.Add((float)m.PhaseVoltageB.Value);
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ListF.Add((float)m.PhaseVoltageC.Value);
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//电流
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m.PhaseCurrentA = Convert.ToDecimal(busRtuClient.ByteTransform.TransUInt16(readResult.Content, 16) * Math.Pow(10, DptL - 4)); //电流IA D1108
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m.PhaseCurrentB = Convert.ToDecimal(busRtuClient.ByteTransform.TransUInt16(readResult.Content, 18) * Math.Pow(10, DptL - 4));//电流IB D1110
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m.PhaseCurrentC = Convert.ToDecimal(busRtuClient.ByteTransform.TransUInt16(readResult.Content, 20) * Math.Pow(10, DptL - 4));//电流IC D1112
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ListF.Add((float)m.PhaseCurrentA.Value);
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ListF.Add((float)m.PhaseCurrentB.Value);
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ListF.Add((float)m.PhaseCurrentC.Value);
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//有功功率
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m.PhasePowerA = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult.Content, 22) * Math.Pow(10, DpqH - 4)); //A相有功功率 D1114
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m.PhasePowerB = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult.Content, 24) * Math.Pow(10, DpqH - 4)); //B相有功功率 D1116
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m.PhasePowerC = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult.Content, 26) * Math.Pow(10, DpqH - 4));//C相有功功率 D1118
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m.ActivePower = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult.Content, 28) * Math.Pow(10, DpqH - 4)); //总有功功率 D1120
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ListF.Add((float)m.PhasePowerA.Value);
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ListF.Add((float)m.PhasePowerB.Value);
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ListF.Add((float)m.PhasePowerC.Value);
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ListF.Add((float)m.ActivePower.Value);
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m.PowerFactor = Convert.ToDecimal(busRtuClient.ByteTransform.TransInt16(readResult.Content, 44)) / 1000; //总功率因数 D1122
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ListF.Add((float)m.PowerFactor.Value);
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ListF.Add((float)m.pt.Value);
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ListF.Add((float)m.ct.Value);
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for (int i = 0; i < ListF.Count; i++)
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{
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CommonMethods.PlcLink.WriteFloat(listAddre[i], ListF[i]);
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}
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listM.Add(m);
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CommonMethods.listElectricEnergy = listM;
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}
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else
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{
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TxtHelper.WriteTxt($@"D:\APILog\Logs\智能电表信息\{DateTime.Now.ToString("yyyy-MM-dd")}.txt", DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") + "智能电表:读取数据失败");
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}
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}
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else
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{
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TxtHelper.WriteTxt($@"D:\APILog\Logs\智能电表信息\{DateTime.Now.ToString("yyyy-MM-dd")}.txt", DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") + "智能电表：串口打开失败");
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}
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}
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catch (Exception ex)
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{
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TxtHelper.WriteTxt($@"D:\APILog\Logs\智能电表信息\{DateTime.Now.ToString("yyyy-MM-dd")}.txt", DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") + $"智能电表:{ex}");
|
||
|
|
}
|
||
|
|
finally
|
||
|
|
{
|
||
|
|
if (busRtuClient.IsOpen())
|
||
|
|
{
|
||
|
|
busRtuClient.Close();
|
||
|
|
}
|
||
|
|
}
|
||
|
|
|
||
|
|
}
|
||
|
|
}
|
||
|
|
|
||
|
|
/// <summary>
|
||
|
|
/// 能耗上传MES
|
||
|
|
/// </summary>
|
||
|
|
public void UploadEquEnergy()
|
||
|
|
{
|
||
|
|
if (CommonMethods.listElectricEnergy.Count > 0)
|
||
|
|
{
|
||
|
|
if (CommonMethods.mesConfig.isUpMes)
|
||
|
|
{
|
||
|
|
string msg = string.Empty;
|
||
|
|
DateTime nowDate = DateTime.Now;
|
||
|
|
string filePath = string.Empty;
|
||
|
|
string fileName = string.Empty;
|
||
|
|
string fileTitle = string.Empty;
|
||
|
|
string fileContent = string.Empty;
|
||
|
|
List<WattrMeter> listP = new List<WattrMeter>();
|
||
|
|
int i = 0;
|
||
|
|
foreach (ElectricEnergy m in CommonMethods.listElectricEnergy)
|
||
|
|
{
|
||
|
|
WattrMeter param = new WattrMeter();
|
||
|
|
param.siteCode = CommonMethods.mesConfig.siteCode;
|
||
|
|
param.lineCode = CommonMethods.mesConfig.lineCode;
|
||
|
|
param.equipNum = CommonMethods.mesConfig.equipNum;
|
||
|
|
param.userName = CommonMethods.mesConfig.mesUserName;
|
||
|
|
param.electricMeterNum = CommonMethods.mesConfig.electricMeterNum[i];
|
||
|
|
param.recordDate = nowDate.ToString("yyyy/MM/dd HH:mm:ss");
|
||
|
|
param.accumulatedElectricity = (decimal)m.AccumulatedElectricity;
|
||
|
|
param.phaseVoltageA = (decimal)m.PhaseVoltageA;
|
||
|
|
param.phaseVoltageB = (decimal)m.PhaseVoltageB;
|
||
|
|
param.phaseVoltageC = (decimal)m.PhaseVoltageC;
|
||
|
|
param.phaseCurrentA = (decimal)m.PhaseCurrentA;
|
||
|
|
param.phaseCurrentB = (decimal)m.PhaseCurrentB;
|
||
|
|
param.phaseCurrentC = (decimal)m.PhaseCurrentC;
|
||
|
|
param.phasePowerA = (decimal)m.PhasePowerA;
|
||
|
|
param.phasePowerB = (decimal)m.PhasePowerB;
|
||
|
|
param.phasePowerC = (decimal)m.PhasePowerC;
|
||
|
|
param.activePower = (decimal)m.ActivePower;
|
||
|
|
param.powerFactor = (decimal)m.PowerFactor;
|
||
|
|
param.pt = (decimal)m.pt;
|
||
|
|
param.ct = (decimal)m.ct;
|
||
|
|
|
||
|
|
listP.Add(param);
|
||
|
|
i++;
|
||
|
|
|
||
|
|
// 写csv文件
|
||
|
|
string productName = string.Empty;
|
||
|
|
|
||
|
|
filePath = $@"{CommonMethods.strWattrMeterpath}\{nowDate.Year}\{nowDate.Month}";
|
||
|
|
fileName = $@"{nowDate.Day}.csv";
|
||
|
|
fileTitle = "工序名称,生产机台编号,拉线,型号,物料编号,操作人员,班次,电表编号,采集时间,有功电能（累计电能）KwH,A相电压 V,B相电压 V,C相电压 V,A相电流 A,B相电流 A,C相电流 A,A相功率 Kw,B相功率 Kw,C相功率 Kw,总有功功率 Kw,总功率因数 %,电压变比,电流变比";
|
||
|
|
fileContent = $"入壳A工序,{CommonMethods.mesConfig.equipNum},{CommonMethods.mesConfig.lineCode},{productName},{CommonMethods.mesConfig.MaterialCode},{CommonMethods.mesConfig.mesUserName},{CommonMethods.strClass},{param.electricMeterNum},{nowDate.ToString("yyyy-MM-dd HH:mm:ss")}," +
|
||
|
|
$"{param.accumulatedElectricity},{param.phaseVoltageA},{param.phaseVoltageB},{param.phaseVoltageC},{param.phaseCurrentA},{param.phaseCurrentB},{param.phaseCurrentC}," +
|
||
|
|
$"{param.phasePowerA},{param.phasePowerB},{param.phasePowerC},{param.activePower},{param.powerFactor},{param.pt},{param.ct}";
|
||
|
|
CSVHelper<object>.WriterCSV(filePath, fileName, fileTitle, fileContent);
|
||
|
|
}
|
||
|
|
//上传MES
|
||
|
|
string Mesage = "";
|
||
|
|
bool b = CommonMethods.hbgMes.UploadEquEnergy(CommonMethods.mesConfig.WattrMeterUrl, CommonMethods.mesConfig.equipNum, CommonMethods.mesConfig.siteCode, CommonMethods.mesConfig.lineCode,
|
||
|
|
CommonMethods.mesConfig.mesUserName, CommonMethods.mesConfig.electricMeterNum, listP, ref Mesage);
|
||
|
|
}
|
||
|
|
}
|
||
|
|
}
|
||
|
|
#endregion
|
||
|
|
|
||
|
|
/// <summary>
|
||
|
|
/// 风速仪数据采集
|
||
|
|
/// </summary>
|
||
|
|
public void UPloadAnemograph()
|
||
|
|
{
|
||
|
|
int _anemometerNumber = 34;//风速仪的个数
|
||
|
|
string _anemometerAddress = "D15000";//风速仪起始地址
|
||
|
|
if (CommonMethods.mesConfig.isUpMes)
|
||
|
|
{
|
||
|
|
JYResult<byte[]> jYResult = CommonMethods.PlcLink.ReadValue<JYResult<byte[]>>(_anemometerAddress, Data_Type.ArrByte,150);
|
||
|
|
List<float> _anemograph = GetList<float>(_anemometerNumber, 0);//初始化列表
|
||
|
|
List<string> _anemometerName=new List<string>();
|
||
|
|
string _mesage = "";
|
||
|
|
for (int i=0;i< _anemometerNumber;i++)
|
||
|
|
{
|
||
|
|
//初始化风速仪名称
|
||
|
|
int _temple = i+1;
|
||
|
|
string _name = "风速仪" + _temple.ToString();
|
||
|
|
_anemometerName.Add(_name);
|
||
|
|
|
||
|
|
//解析数据
|
||
|
|
_anemograph[i] = FloatLib.GetFloatFromByteArray(jYResult.Content, i * 4, DataFormat.CDAB);
|
||
|
|
}
|
||
|
|
//
|
||
|
|
// 写csv文件
|
||
|
|
string productName = string.Empty;
|
||
|
|
string fileName=string.Empty;
|
||
|
|
string filePath=string.Empty;
|
||
|
|
DateTime nowDate = DateTime.Now;
|
||
|
|
string fileTitle= "工序名称,生产机台编号,拉线,型号,物料编号,操作人员,班次,采集时间,";
|
||
|
|
string fileContent= $"预焊工序,{CommonMethods.mesConfig.equipNum},{CommonMethods.mesConfig.lineCode},{productName},{CommonMethods.mesConfig.MaterialCode},{CommonMethods.mesConfig.mesUserName},{CommonMethods.strClass},{nowDate.ToString("yyyy-MM-dd HH:mm:ss")},";
|
||
|
|
filePath = $@"{CommonMethods.strAnemographpath}\{nowDate.Year}\{nowDate.Month}";
|
||
|
|
fileName = $@"{nowDate.Day}.csv";
|
||
|
|
|
||
|
|
for (int j = 0; j < _anemometerNumber; j++)
|
||
|
|
{
|
||
|
|
fileTitle = fileTitle +","+ _anemometerName[j];
|
||
|
|
fileContent = fileContent + "," + _anemograph[j];
|
||
|
|
}
|
||
|
|
CSVHelper<object>.WriterCSV(filePath, fileName, fileTitle, fileContent);
|
||
|
|
|
||
|
|
|
||
|
|
|
||
|
|
if (false)//待确认接口
|
||
|
|
{
|
||
|
|
string ur = CommonMethods.mesConfig.CollectData;
|
||
|
|
string equipNum = CommonMethods.mesConfig.equipNum;
|
||
|
|
bool isResult = CommonMethods.hbgMes.UploadDeviceCollectData(ur, equipNum, _anemometerName, _anemograph, ref _mesage);
|
||
|
|
}
|
||
|
|
|
||
|
|
}
|
||
|
|
}
|
||
|
|
|
||
|
|
}
|
||
|
|
}
|